benlong 
آلة التجميع الأوتوماتيكية لأطراف قفص قاطع الدائرة المصغر
Automatic MCB cage terminal assembly machine with servo screw driving (0.5-5 N·m, ±5% accuracy). Vibratory feeding, real‑time torque monitoring, cross‑thread detection, and automatic rejection. 1.0-2.5 sec/terminal. Quick changeover, full traceability. Ideal for high‑volume MCB production.
High‑Speed Automatic MCB Cage Terminal Assembly Machine
هذا MCB cage terminal automatic assembly machine is a fully automated solution designed for high‑volume manufacturing of miniature circuit breaker cage terminals. It precisely aligns and screws terminal components together, ensuring consistent torque control and maximum production efficiency. The machine replaces manual labor, eliminating human error and guaranteeing that every unit is tightened to precise electrical safety specifications.
Key features include a sophisticated feeding system that accurately orients terminal parts, a servo‑controlled electric screwdriver with programmable torque, and real‑time quality monitoring with intelligent error detection. Sensors automatically identify cross‑threading, missing components, or insufficient torque, segregating defective units instantly. Built for continuous operation, the machine significantly reduces cycle times and operational costs. Ideal for switchgear and circuit breaker manufacturers seeking enhanced product consistency and superior throughput.
Standard delivery: 30-45 days | Torque accuracy ±5% | Real‑time error detection
What is an MCB Cage Terminal Automatic Assembly Machine?
أن MCB cage terminal automatic assembly machine is a specialized automated system for assembling cage‑type terminals used in miniature circuit breakers. Cage terminals consist of a metal cage and a screw that, when tightened, secure electrical wires. Manual assembly is prone to inconsistent torque, cross‑threading, and missing components – leading to loose connections and field failures. This machine automates the entire process: terminal parts are fed, aligned, and screwed together using a servo‑controlled electric driver. Real‑time torque monitoring ensures each screw is tightened within a programmable window. Defective assemblies (e.g., cross‑threaded or under‑torqued) are automatically rejected. The machine is essential for high‑volume production where consistent electrical contact resistance and reliability are critical. As a non‑standard custom solution, we adapt the machine to your specific terminal geometry, screw size, and production targets.
Vibratory bowl feeders for cage and screw components.
Programmable torque (0.5‑5.0 N·m) and speed, ±5% accuracy.
Detects cross‑threading, missing screws, or insufficient tightness.
Rapid changeover between different terminal sizes (under 20 minutes).
Assembly Process & Key Features
المواصفات الفنية
| Assembled components | Metal cage + screw (cage terminal for MCB) |
|---|---|
| Applicable screw size | M2 – M5 (customizable) |
| نطاق عزم الدوران | 0.5 – 5.0 N·m (servo‑controlled, programmable, accuracy ±5%) |
| نظام التغذية | Vibratory bowls (cage feeder + screw feeder) or tape/tray loading |
| زمن دورة التجميع | 1.0 – 2.5 seconds per terminal |
| مراقبة الجودة | Torque curve analysis, screw depth check, optional vision inspection |
| Defect rejection | Automatic removal of cross‑threaded or under‑torqued assemblies |
| نظام التحكم | PLC (Siemens/Mitsubishi) with HMI, recipe storage for 20+ product types |
| مخرجات البيانات | Torque values, cycle count, pass/fail logs; USB or MES (OPC UA/Modbus) |
| Power & air supply | 380 فولت ±10% 50 هرتز | هواء مضغوط 0.5-0.7 ميجا باسكال |
المزايا التقنية الأساسية
Eliminates manual torque inconsistency
Manual screwdriving leads to torque variations that cause loose connections or stripped threads. The servo driver applies the same torque (±5% accuracy) on every terminal, ensuring consistent electrical contact resistance and fire safety.
Real‑time cross‑thread detection
The torque monitoring system detects abnormal torque curves (e.g., sudden drop or spike). If cross‑threading or missing screw occurs, the machine rejects the part instantly, preventing defective units from reaching customers.
Quick changeover for different terminal sizes
Different MCB current ratings use different cage and screw sizes. Quick‑change tooling (feeder outlets, screwdriver bit, nest) and recipe‑based parameters allow changeover in under 20 minutes.
Full production traceability
Each assembled terminal’s torque value, cycle time, and pass/fail result can be logged and linked to a barcode. Data export via USB or MES interface supports quality audits and process improvement.
Customer Success Story – MCB Manufacturer
A leading MCB manufacturer was manually assembling cage terminals at 600 units per shift with a 3% defect rate (cross‑threaded or loose screws). After installing our automatic cage terminal assembly machine, they achieved:
The machine paid for itself in 6 months and eliminated customer complaints about loose terminal screws.
التطبيقات والتكامل
Custom Engineering & Delivery
Request a Custom Cage Terminal Assembly Quote
Send us your cage and screw samples, along with your production volume targets. Our engineers will design a tailored assembly machine with servo screw driving, torque monitoring, and quick‑change tooling – including a full ROI analysis.
WhatsApp: +86 150 5837 0007 | Email: xsb@benlongkj.cn | English & Chinese support
Why Choose Benlong for Terminal Assembly Automation?
- أكثر من 15 عامًا في مجال التصميم automatic screwdriving machines for electrical components
- Proven servo torque control (±5% accuracy) with real‑time monitoring
- In‑house feeder and screwdriver tooling design – fast customization
- Quick‑change tooling for multiple terminal sizes
- خدمة عالمية ودعم قطع الغيار
تتضمن الآلة المخصصة النموذجية ما يلي
Vibratory bowl feeders (cage + screw) · Servo electric screwdriver with torque sensor · Part presence and torque monitoring system · PLC with HMI (Siemens) · Safety enclosure · Quick‑change tooling set · Reject bin · Operation manual · 1‑year warranty
الأسئلة الشائعة
The servo screwdriver provides programmable torque from 0.5 to 5.0 N·m, suitable for most MCB cage terminals (M2 to M5 screws). Custom torque ranges up to 15 N·m are available for larger terminals.
The torque monitoring system compares the real‑time torque curve with a stored profile. If the torque rises abnormally fast or fails to reach the target, the system flags a cross‑thread error and rejects the assembly.
Yes. The feeding bowls, screwdriver bit, and nest are designed per your terminal sample. Quick‑change tooling allows changeover between different terminal families in under 20 minutes.
Missing screws are detected by either a screw presence sensor at the feeder or by the torque curve (no resistance). The machine will reject that cycle and optionally trigger an alarm.
Yes. For each assembly, the peak torque, final torque, and pass/fail status can be logged. Data is exportable via USB or directly to your MES via Ethernet (OPC UA/Modbus TCP).
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