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An Italian manufacturer designed and produced both manual and automated systems that assemble and test HVAC contactors, and they found that trying to double production volume with no increase in defects could not be achieved using the manual assembly method. The manual assembly system, which includes a base of 12 operators, bench testers, and paperwork […]

Fully automated assembly lines for VCB and testing of switch gear are provided by Ben Long from signing the contract through to response and acceptance testing. What does “VCB automatic production line delivery” include? The delivery of a fully automated production line for Vacuum Circuit Breakers (VCBs) is not simply shipment of equipment, but is […]

An MCCB automatic assembly and testing line is a fully integrated production system that automates the complete manufacturing process of molded case circuit breakers — from mechanical assembly and break-in, through thermal and magnetic trip calibration, to hi-pot testing, pad printing, and final packaging — within a single continuous production flow. By combining multi-station assembly, precision constant […]

Common confusion in manufacturing: “Our new assembly line is utilizing artificial intelligence, however, it appears to just be following rules of automation. Is this an example of automation or artificial intelligence? Additionally, where do algorithms fit in there?” – Production Manager after the implementation of a new automated assembly line. In industry, “automation” and “artificial […]

An ACB Automatic Production Line is a hybrid manufacturing system that integrates manual breaker assembly workstations with fully automated electrical testing cells — including current characteristics, loop resistance, and withstand voltage stations — to produce high-capacity Air Circuit Breakers (2000A–4000A) at scale while achieving 100% automated quality validation per GB14048.2 / IEC 60947-2 standards. In […]

Real production challenge: “We needed to test 2,000 MCBs per shift, but manual testing gave inconsistent trip times and no traceability. Our buyers started asking for per-unit test data – and we couldn’t provide it.” — Quality manager, a mid‑size electrical manufacturer An MCB automatic testing line is a fully integrated system that automates the […]