벤롱 
Why a fully automatic ACB production line?
The manufacture of high-current (1600A – 6300A) Air Circuit Breakers is completed on an automated line. This line provides 100% accurate assembly of arc chutes, correct calibration of the electronic trip unit (ETU) and performs 100% in-line High Voltage Dielectric Tests in accordance with IEC 60947-2 2009.
Our ACB automatic production line components
An entire assembly and testing line for 1600A-6300A Air Circuit Breakers (ACB) with a modular design allowing for rapid changeover of the breaker frames.
Real impact from automatic ACB lines
Traditional manual assembly vs. our fully automatic ACB line
High‑current air circuit breaker production involves major differences in throughput, test coverage and compliance; these three things will impact how your company runs its business.
The coast of an absolutely automatic ACB layout will be returned within 12 to 18 months with output of 200,000 poles/year. You can calculate your return on investment based on your individual operations.
How to specify an ACB automatic production line – 5 steps
Plan your air circuit breaker assembly and test line for maximum efficiency and IEC compliance.
Are you in search of an entire electrical panel assembly line? If so, please send us the electrical panel frame dimensions and production goal so we may provide you with a complete engineered solution. Reach out to an electrical panel assembly line team today →
자동화 시스템 통합이 핵심입니다.
Founded in 2008 and situated in Wenzhou, China, Benlong Automation Technology Co., Ltd. is a national high tech enterprise specializing in digital intelligent manufacturing equipment. Benlong provides custom-made automatic production lines for ACB’s, as well as assembly machines and testing solutions to low-voltage switchgear manufacturers around the world.
Our electric-powered circuit breakers with Automatic Circuit Breakers (ACB) are designed for dependable function with high-energy currents and incorporate features such as Arc Chute Assemblies, Laser Markings, Paddle Printing, Tape Wrapping, Electrical Test Units (ETUs), and Multiple Entry Systems (MES). We also help manufacturers of ACBs adapt their products to meet the standards of Industry 4.0.
From components to full ACB assembly & test line
Benlong produces and constructs total automated ACB manufacturing lines combining all essential operations, such as assembling the arc chute, contact system manufacturing, wrapping tape, laser marking, pad printing, ETU calibration, high voltage testing, and optional packaging together into one installation. In addition, we also provide full services for installing the industry standards (turnkey), applying PLC programming, and establishing handshake with MES.
Built for reliable ACB production lines
We assemble, wire, and pre‑commission every automatic ACB line in our facility before shipment. Full FAT with your product samples.
Trusted by ACB manufacturers worldwide
From Europe to Asia, our automatic production lines are improving quality and throughput for air circuit breakers.
Algeria plant
Azerbaijan facility
Ethiopia plant
India facility
Iran factory
Russia site
Saudi Arabia line
기술, 특허 및 품질 인증
벤롱은 국가 첨단기술기업 인증, 다수의 특허, 소프트웨어 저작권 및 업계 표창을 획득했으며, 이는 기술 개발 및 지능형 제조 혁신에 대한 지속적인 투자를 반영합니다.
ISO9001 인증서
ISO14001 인증서
ISO14001 인증서
ISO9001 인증서
ISO 45001 인증서
TUV 인증서
From components to full ACB assembly & test line
Benlong produces and constructs total automated ACB manufacturing lines combining all essential operations, such as assembling the arc chute, contact system manufacturing, wrapping tape, laser marking, pad printing, ETU calibration, high voltage testing, and optional packaging together into one installation. In addition, we also provide full services for installing the industry standards (turnkey), applying PLC programming, and establishing handshake with MES.
Frequently Asked Questions About The ACB Automatic Production Line
What Is An Automated Production Line?
An automated production line is a series of connected machines and work stations permitted to assemble or perform testing functions with little or no human input. The ACB Automatic Production Line assembles arc chute assemblies, prints using lasers, pads, wraps with tape, calibrates the ETU, and tests high voltage operations and is controlled by a central PLC that has the capability of logging the data on an MES.
What Is ACB In LV Panel?
ACB means Air Circuit Breaker and is a type of circuit breaker used as the main incoming breaker to an LV switchgear panel. LV Switchgear ACBs are available in ranges from 630A to 6300A. ACBs are designed to protect against both overloads and short circuits, ACBs typically include electronic trip units (ETUs). ACB’s ETUs have adjustable L, S, I, & G protection curves. The ACB Automatic Production Line assembles and tests ACBs used for the distribution of power at LV levels.
What Is The Full Automatic Production Line?
A full automatic production line refers to the fact that all manufacturing processes from feeding of components to final testing is accomplished using machines with no human intervention.
In our ACB line we manufacture (or automate) arc chute loading, vision-guided assembly, tape wrapping, laser marking, pad printing, contact resistance testing, hi-pot testing, ETU calibration (L-S-I-G), and packaging all on the same conveyor. The operator only has to monitor the system and load the component magazines.
What’s The Difference Between ACB And MCCB?
ACB (Air Circuit Breaker) and MCCB (Molded Case Circuit Breaker) are both types of low voltage circuit breakers. They differ in the current rating and application for each; ACBs are used to protect against short circuits at a level higher than the current rating of the circuit breaker (630A to 6300A) and serve as the main incoming circuit breaker for LV switchgear; while MCCBs are intended to protect against short circuits at a level lower than the current rating of the circuit breaker (10A to 1600A) and serve as both feeder protection and branch protection. ACBs typically have electronic trip units (ETUs) that include adjustable L-S-I-G curves while MCCBs typically have thermostatic-magnetic or basic electronic trip units. Generally speaking, ACBs support higher currents, and the size of the physical frame is larger compared to MCCBs.
What Is The Typical Production Capacity Of This ACB Line?
Our standard ACB automatic production line has a production capacity of 800-1200 poles per 8-hour shift. The line has an average cycle time per pole of 25 seconds or less. If we need to increase our output further, we can increase the number of parallel stations or speed up the conveyor.
Can The Line Handle Different ACB Frame Sizes?
Our ACB line can handle multiple frame sizes (e.g., 1600A to 4000A). The use of interchangeable fixtures and a recipe-based PLC control allows us to change over from one frame size to another within 30 minutes. If you would like to do this more quickly, we can provide you with additional tooling kits.
Need a Turnkey ACB Automatic Production Line?
Tell us your current rating range (up to 6300A), target throughput, and assembly requirements. Our engineers will design a custom inline system with arc chute assembly, ETU calibration, and full MES integration.
