{"id":47,"date":"2026-06-01T10:37:47","date_gmt":"2026-06-01T10:37:47","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/mccb-automatic-production-line\/"},"modified":"2026-06-16T11:49:52","modified_gmt":"2026-06-16T11:49:52","slug":"mccb-automatic-production-line-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/tr\/urun\/mccb-automatic-production-line-product\/","title":{"rendered":"MCCB otomatik \u00fcretim hatt\u0131"},"content":{"rendered":"
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IEC 60947\u20112 \u00b7 Tam s\u00fcre\u00e7 otomasyonu<\/div>\n

Orta ve B\u00fcy\u00fck Boy \u00c7er\u00e7eveler \u0130\u00e7in Tam Otomatik MCCB \u00dcretim Hatt\u0131<\/h1>\n

Bu otomatik MCCB \u00fcretim hatt\u0131, orta veya b\u00fcy\u00fck ak\u0131ml\u0131 kal\u0131planm\u0131\u015f g\u00f6vdeli devre kesicilerin (MCCB) y\u00fcksek hacimlerde \u00fcretilmesi i\u00e7in tasarlanm\u0131\u015ft\u0131r. \u00dcretim hatt\u0131 tek bir s\u00fcrekli \u00fcretim s\u00fcreci olarak \u00e7al\u0131\u015f\u0131r; bu nedenle, \u00fcretilen her bir \u00fcnite i\u00e7in otomatik per\u00e7inleme, tork kalibrasyonu, a\u00e7ma karakteristiklerinin test edilmesi ve derin MES entegrasyonu ile bu tek sistem i\u00e7inde d\u00f6rt entegre \u00fcretim s\u00fcreci bulunur. Servo tahrikli tak\u0131mlar, ark s\u00f6nd\u00fcrme t\u00fcplerinin ve kontak sistemlerinin tak\u0131lmas\u0131 ve \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131 s\u0131ras\u0131nda hassas bir hizalama sa\u011flar; ve derin MES entegrasyonu, \u00fcretilen her bir \u00fcnite i\u00e7in t\u00fcm parametrelerin yeterli \u015fekilde izlenmesini sa\u011flayarak IEC 60947-2 ve GB 14048.2 standartlar\u0131na tam uyumluluk sa\u011flar.<\/p>\n

Dikkate al\u0131nmas\u0131 gereken birka\u00e7 \u00f6nemli \u00f6zellik bulunmaktad\u0131r; bunlar aras\u0131nda her i\u015flem ad\u0131m\u0131n\u0131n (kasa y\u00fckleme, per\u00e7inleme, tork ayar\u0131, manuel m\u00fcdahale gerektirmeyen elektrik testleri) tamamen otomatikle\u015ftirilmesi, y\u00fcksek hassasiyetli servo s\u00fcr\u00fcc\u00fc, Modbus ileti\u015fim onay\u0131 ile ETU dijital kalibrasyonu ve birden fazla \u00e7er\u00e7eve boyutu i\u00e7in h\u0131zl\u0131 tak\u0131m de\u011fi\u015ftirme sistemi yer almaktad\u0131r. Hat, par\u00e7a ba\u015f\u0131na yakla\u015f\u0131k 30 saniyede (nominal ak\u0131ma ba\u011fl\u0131 olarak) testlerin tamamlanmas\u0131na olanak tan\u0131yacakt\u0131r. K\u0131sacas\u0131, bu hat MCCB \u00fcreticilerinin End\u00fcstri 4.0'a haz\u0131rlanmas\u0131na, kaliteyi g\u00fcvence alt\u0131na almas\u0131na ve i\u015f\u00e7ilik maliyetlerini d\u00fc\u015f\u00fcrmesine olanak tan\u0131r.<\/p>\n

Standart teslimat: 90-120 g\u00fcn | 100A-1600A \u00e7er\u00e7eveler i\u00e7in \u00f6zelle\u015ftirilebilir | MES uyumlu<\/span><\/p>\n<\/p><\/div>\n

\n \"MCCB<\/p>\n
Komple MCCB montaj ve test hatt\u0131 (ger\u00e7ek \u00fcr\u00fcn)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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MCCB Otomatik \u00dcretim Hatt\u0131 Nedir?<\/h2>\n

Tamamen otomatik bir MCCB montaj hatt\u0131, t\u00fcm s\u00fcre\u00e7leri (montaj, per\u00e7inleme, tork \u00f6l\u00e7\u00fcm\u00fc ve elektriksel test) tek bir s\u00fcrekli \u00fcretim ak\u0131\u015f\u0131na entegre eden, kal\u0131planm\u0131\u015f g\u00f6vdeli devre kesicilerin \u00fcretimi i\u00e7in eksiksiz bir sistemdir. Tam otomatik bir MCCB \u00fcretim hatt\u0131, servo kontroll\u00fc akt\u00fcat\u00f6rler ve rijit tak\u0131mlar kullanarak tutarl\u0131 kuvvetler\/konumlar sa\u011flad\u0131\u011f\u0131 i\u00e7in yar\u0131 otomatik veya otomatik bir \u00fcretim hatt\u0131ndan farkl\u0131d\u0131r; bu, y\u00fcksek ak\u0131m uygulamalar\u0131nda \u00f6nemli bir fakt\u00f6rd\u00fcr, \u00e7\u00fcnk\u00fc ark s\u00f6nd\u00fcrme hizalamas\u0131 ve temas bas\u0131nc\u0131, MCCB'nin kesme kapasitesini do\u011frudan etkiler. Bu \u00fcretim hatt\u0131, g\u00f6vdelerin otomatik olarak y\u00fcklenmesini, kal\u0131planm\u0131\u015f g\u00f6vde yap\u0131s\u0131n\u0131n per\u00e7inlenmesini, \u00e7al\u0131\u015fma mekanizmas\u0131 vidalar\u0131n\u0131n tork kontroll\u00fc olarak s\u0131k\u0131lmas\u0131n\u0131 ve e\u011fri do\u011frulamas\u0131 ile hat i\u00e7i ETU kalibrasyonunu kullan\u0131r. Olu\u015fturulan t\u00fcm test verileri (tork seviyeleri, a\u00e7ma s\u00fcreleri, temas diren\u00e7leri) MES arac\u0131l\u0131\u011f\u0131yla \u00fcnitenin seri numaras\u0131na kaydedilir. Bu \u00f6zel, standart d\u0131\u015f\u0131 bir \u00e7\u00f6z\u00fcm oldu\u011fundan, destekli fabrika hatt\u0131n\u0131 \u00e7er\u00e7eve boyutlar\u0131n\u0131za (100A-1600A), beklenen \u00fcretim hacminize ve \u00f6zel ETU ileti\u015fim protokollerinize uyacak \u015fekilde \u00f6zelle\u015ftirebiliriz.<\/p>\n

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\n Tam s\u00fcre\u00e7 otomasyonu<\/strong><\/p>\n

\u0130stasyonlar aras\u0131nda manuel aktar\u0131ma gerek duyulmaz; kasa y\u00fckleme, per\u00e7inleme, tork ayar\u0131 ve elektrik testleri bu kapsamdad\u0131r.<\/p>\n<\/p><\/div>\n

\n Y\u00fcksek hassasiyetli servo s\u00fcr\u00fcc\u00fc<\/strong><\/p>\n

Servo kontroll\u00fc akt\u00fcat\u00f6rler, ark s\u00f6nd\u00fcrme ve kontak tertibatlar\u0131 i\u00e7in d\u00fczg\u00fcn kuvvet ve hassas konumland\u0131rma sa\u011flar.<\/p>\n<\/p><\/div>\n

\n ETU dijital kalibrasyonu<\/strong><\/p>\n

Modbus ileti\u015fiminin \u00f6n testi ve elektronik yol a\u00e7ma \u00fcnitelerinin (ETU) ve yol a\u00e7ma e\u011frilerinin otomatik kalibrasyonu.<\/p>\n<\/p><\/div>\n

\n MES veri izlenebilirli\u011fi<\/strong><\/p>\n

T\u00fcm test parametreleri, tork de\u011ferleri ve ar\u0131za \u00f6zellikleri takip edilir ve \u00fcnitenin seri numaras\u0131yla ili\u015fkilendirilir.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\u00dcretim Hatt\u0131n\u0131n \u00d6zellikleri ve S\u00fcreci<\/h2>\n
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\n \"Ak\u0131ll\u0131<\/p>\n
Zeka ve G\u00f6r\u00fcn\u00fcrl\u00fck<\/div>\n<\/p><\/div>\n
\n \"Verimlilik<\/p>\n
Verimlilik ve S\u00fcrd\u00fcr\u00fclebilirlik<\/div>\n<\/p><\/div>\n
\n \"Tasar\u0131m<\/p>\n
Tasar\u0131m ve Entegrasyon<\/div>\n<\/p><\/div>\n
\n \"G\u00fcvenlik<\/p>\n
G\u00fcvenlik ve G\u00fcvenilirlik<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Teknik \u00d6zellikler<\/h2>\n
Tamamen otomatik MCCB \u00fcretim hatt\u0131. Orta ve b\u00fcy\u00fck \u00e7er\u00e7eveleri destekler, servo tahrikli montaj, ETU kalibrasyonu, MES izlenebilirli\u011fi, test verimlili\u011fi ~30 sn\/adet.<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n
Sat\u0131r boyutu (U\u00d7G\u00d7Y)<\/th>\n29,0 \u00d7 2,0 \u00d7 2,2 m<\/td>\n<\/tr>\n
Toplam a\u011f\u0131rl\u0131k<\/th>\n5.540 kg\n <\/td>\n<\/tr>\n
G\u00fc\u00e7 kayna\u011f\u0131<\/th>\n220 \/ 380 V\u2013\n <\/td>\n<\/tr>\n
Hava bas\u0131nc\u0131<\/th>\n0,6 MPa\u2013\n <\/td>\n<\/tr>\n
Test verimlili\u011fi<\/th>\nPar\u00e7a ba\u015f\u0131na yakla\u015f\u0131k 30 saniye (nominal ak\u0131ma g\u00f6re de\u011fi\u015fir)\n <\/td>\n<\/tr>\n
Desteklenen \u00e7er\u00e7eve boyutlar\u0131<\/th>\n100A \u2013 1600A (\u00f6zelle\u015ftirilebilir)\n <\/td>\n<\/tr>\n
OEM \u00f6zelle\u015ftirmesi<\/th>\nG\u00f6r\u00fcn\u00fcm, HMI aray\u00fcz\u00fc, mevcut kontrol mant\u0131\u011f\u0131 \u2013\n <\/td>\n<\/tr>\n
Uyumluluk<\/th>\nIEC 60947-2, GB 14048.2\u2013\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Ba\u015fl\u0131ca Bile\u015fenler (Standart Konfig\u00fcrasyon)<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMarka<\/th>\nK\u00f6ken<\/th>\n<\/tr>\n<\/thead>\n
PLC<\/td>\nOmron<\/td>\nJaponya<\/td>\n<\/tr>\n
Kontrol ekran\u0131 (HMI)<\/td>\nMCGS<\/td>\n\u00c7in<\/td>\n<\/tr>\n
Silindir<\/td>\nSMC<\/td>\nJaponya<\/td>\n<\/tr>\n
Ba\u015fl\u0131ca sens\u00f6rler<\/td>\nOmron<\/td>\nJaponya<\/td>\n<\/tr>\n
Elektrik motoru<\/td>\n\u0130novasyon<\/td>\n\u00c7in<\/td>\n<\/tr>\n
Robotik<\/td>\nEpson \/ Fanuc<\/td>\nJaponya<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Temel Teknik Avantajlar<\/h2>\n
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Tam s\u00fcre\u00e7 otomasyonu, manuel darbo\u011fazlar\u0131 ortadan kald\u0131r\u0131r.<\/h4>\n

T\u00fcm istasyonlarda, \u00fcr\u00fcnlerin kasa beslemesinden son ETU kalibrasyonuna kadar ta\u015f\u0131nmas\u0131 i\u00e7in konvey\u00f6r sistemi kullan\u0131l\u0131r ve i\u015flem ad\u0131mlar\u0131 aras\u0131nda manuel m\u00fcdahale gerekmez. Bu, i\u015f g\u00fcc\u00fcne ba\u011f\u0131ml\u0131l\u0131\u011f\u0131 70% oran\u0131nda azalt\u0131rken, operat\u00f6r yorgunlu\u011fundan kaynaklanan kalite tutars\u0131zl\u0131klar\u0131n\u0131 da ortadan kald\u0131r\u0131r.<\/p>\n<\/p><\/div>\n

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Y\u00fcksek ak\u0131m gerektiren bile\u015fenler i\u00e7in servo kontroll\u00fc hassas i\u015fleme.<\/h4>\n

Ark s\u00f6nd\u00fcrme kanallar\u0131n\u0131n hizalanmas\u0131 ve kontak sisteminin montaj\u0131, mikron hassasiyetinde do\u011fru konumland\u0131rma gerektirir. Bunu ba\u015farmak i\u00e7in, servo kontroll\u00fc akt\u00fcat\u00f6rler kullan\u0131larak programlanabilir kuvvet ve konumland\u0131rma sa\u011flan\u0131r. Bu sayede, t\u00fcm MCCB'ler s\u00fcrekli olarak ayn\u0131 kesme kapasitesine sahip olacakt\u0131r.<\/p>\n<\/p><\/div>\n

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\u0130leti\u015fim do\u011frulamal\u0131 ETU dijital kalibrasyonu<\/h4>\n

Otomatik ETU kalibrasyon istasyonlar\u0131, hat \u00fczerinde ar\u0131za olu\u015fturabilen, \u00e7\u0131k\u0131\u015f ak\u0131mlar\u0131n\u0131 (LS IG e\u011frileri) \u00f6l\u00e7ebilen (sim\u00fclasyon yoluyla) ve Modbus ileti\u015fimini do\u011frulayabilen bir bile\u015fendir. Her ar\u0131za e\u011frisi kaydedilir ve otomatik ge\u00e7me\/kalma s\u0131ralamas\u0131 i\u00e7in IEC 60947-2 standartlar\u0131yla kar\u015f\u0131la\u015ft\u0131r\u0131l\u0131r.<\/p>\n<\/p><\/div>\n

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Kalite denetimleri i\u00e7in eksiksiz MES izlenebilirli\u011fi.<\/h4>\n

Her bir \u00fcnite, seri numaras\u0131na g\u00f6re a\u015fa\u011f\u0131daki parametrelerle kaydedilir: tork de\u011ferleri, per\u00e7inleme kuvvetleri, tetikleme s\u00fcreleri ve temas direnci. Bu ayr\u0131ca, ISO 9001 ve\/veya m\u00fc\u015fteri denetimlerine tam izlenebilirlik sa\u011flayan MES sisteminize aktar\u0131m\u0131 da m\u00fcmk\u00fcn k\u0131lar.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

<\/p>\n

\n Sekt\u00f6r liderlerinin g\u00fcvendi\u011fi<\/span><\/p>\n
\n
\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"\u00c7AK\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Yol\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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M\u00fc\u015fteri Ba\u015far\u0131 \u00d6yk\u00fcs\u00fc \u2013 K\u00fcresel MCCB \u00dcreticisi<\/h3>\n

\u00d6nde gelen bir kal\u0131p k\u0131r\u0131c\u0131 imalat firmas\u0131, IEC 60947-2 standard\u0131na uygun olarak 225 A ve 630 A'dan fazla \u00e7er\u00e7eveli MCCB \u00fcretmeyi hedefliyordu. \u015eu anda kulland\u0131klar\u0131 yar\u0131 otomatik hat, g\u00fcvenilir olmayan tork \u00f6l\u00e7\u00fcmlerine ve izlenebilir \u00fcretim s\u00fcre\u00e7lerine sahip de\u011fildi. Benlong, onlara 6 ayl\u0131\u011f\u0131na ETU Kalibrasyonu ve MES Entegrasyonu ile Tam Otomatik MCCB \u00dcretim Hatt\u0131 sa\u011flamay\u0131 teklif etti ve i\u015fte bu \u00fcretimin sonu\u00e7lar\u0131:<\/p>\n

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30 saniye\/adet<\/strong> Test verimlili\u011fi (manuel test 90 saniye s\u00fcrd\u00fc)<\/div>\n
99.5%<\/strong> \u0130lk ge\u00e7i\u015f verimi (94%'den art\u0131\u015f g\u00f6sterdi)<\/div>\n
100%<\/strong> T\u00fcm \u00fcretim parametreleri i\u00e7in izlenebilirlik<\/div>\n<\/p><\/div>\n

Bu hat 14 ay i\u00e7inde kendini amorti etti ve m\u00fc\u015fterinin eksiksiz veri kay\u0131tlar\u0131yla b\u00fcy\u00fck bir kamu hizmeti denetiminden ge\u00e7mesini sa\u011flad\u0131.<\/p>\n<\/p><\/div>\n

Uygulamalar ve Entegrasyon<\/h2>\n
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MCCB \u00fcretim tesisleri<\/strong> \u2013 100A-1600A \u00e7er\u00e7evelerin y\u00fcksek hacimli \u00fcretimi<\/div>\n
OEM s\u00f6zle\u015fmeli \u00fcretim<\/strong> \u2013 Birden fazla MCCB markas\u0131 i\u00e7in esnek \u00fcr\u00fcn yelpazesi<\/div>\n
Ak\u0131ll\u0131 fabrika entegrasyonu<\/strong> \u2013 Ger\u00e7ek zamanl\u0131 OEE ve kalite g\u00f6sterge panelleri i\u00e7in MES ba\u011flant\u0131s\u0131<\/div>\n
Ar-Ge pilot hatlar\u0131<\/strong> \u2013 Yeni \u00fcr\u00fcn do\u011frulamas\u0131 i\u00e7in k\u00fc\u00e7\u00fclt\u00fclm\u00fc\u015f versiyon<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u00d6zel M\u00fchendislik ve Teslimat<\/h2>\n
\n
1. \u00dcr\u00fcn ve s\u00fcre\u00e7 tasar\u0131m\u0131<\/strong> 30-45 g\u00fcn \u00b7 MCCB \u00f6rnekleri, \u00e7er\u00e7eve boyutlar\u0131, hedef kapasite<\/div>\n
2. Hat d\u00fczeni ve sim\u00fclasyonu<\/strong> 20-30 g\u00fcn \u00b7 3D yerle\u015fim plan\u0131, \u00e7evrim s\u00fcresi analizi<\/div>\n
3. \u00dcretim ve montaj<\/strong> 90-120 g\u00fcn<\/div>\n
4. Pre-FAT<\/strong> Benlong fabrikas\u0131nda<\/div>\n
5. Kurulum ve devreye alma<\/strong> Yerinde \u00e7al\u0131\u015fma s\u00fcresi 15-20 g\u00fcn<\/div>\n
6. Son SAT s\u0131nav\u0131 ve e\u011fitim<\/strong> 7-10 g\u00fcn \u00b7 kabul raporu<\/div>\n<\/p><\/div>\n
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\u00d6zel MCCB \u00dcretim Hatt\u0131 Teklifi \u0130steyin<\/h2>\n

MCCB'niz i\u00e7in teknik \u00f6zellikler, \u00e7er\u00e7eve boyutlar\u0131 ve hedef \u00e7\u0131kt\u0131lar bize g\u00f6nderilecektir, b\u00f6ylece m\u00fchendislerimiz ETU Kalibrasyonunu desteklemek ve MES \u0130zlenebilirli\u011finin tam g\u00f6r\u00fcn\u00fcrl\u00fc\u011f\u00fcn\u00fc sa\u011flamak i\u00e7in sizin i\u00e7in otomatik bir hat tasarlayabilirler. Teklif, tam bir Yat\u0131r\u0131m Getirisi (ROI) Analizi i\u00e7erecektir.<\/p>\n

\u015eimdi bilgi al\u0131n<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | E-posta: xsb@benlongkj.cn | \u0130ngilizce ve \u00c7ince destek<\/p>\n<\/p><\/div>\n

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MCCB Otomasyonu \u0130\u00e7in Neden Benlong'u Se\u00e7melisiniz?<\/h3>\n