{"id":41,"date":"2026-06-01T10:37:43","date_gmt":"2026-06-01T10:37:43","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/vacuum-circuit-breaker-%ef%bc%88vcb%ef%bc%89-automaticproduction-line\/"},"modified":"2026-06-16T11:46:23","modified_gmt":"2026-06-16T11:46:23","slug":"vcb-automaticproduction-line-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/tr\/urun\/vcb-automaticproduction-line-product\/","title":{"rendered":"Vakum devre kesici (VCB) otomatik \u00fcretim hatt\u0131"},"content":{"rendered":"
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IEC 62271-100 \u00b7 12\/24KV<\/div>\n

Orta Gerilim \u015ealt Cihazlar\u0131 i\u00e7in Otomatik VCB Montaj ve Test Hatt\u0131<\/h1>\n

Yukar\u0131da bahsedilen otomatik vakum devre kesici montaj hatt\u0131, 12 kV ve 24 kV orta ve y\u00fcksek gerilim vakum devre kesicilerinin tam entegre bir montaj ve test tesisidir. Montaj hatt\u0131, \u00e7e\u015fitli motorlu ta\u015f\u0131y\u0131c\u0131lar, \u00f6zel tak\u0131mlar, robotik ta\u015f\u0131ma ve bitmi\u015f \u00fcr\u00fcnlerin y\u00fcksek gerilim kapasitelerini do\u011frulamak i\u00e7in fonksiyonel test istasyonlar\u0131na sahiptir. Bu d\u00f6rt entegre fonksiyon, \u00e7e\u015fitli avantajlar sa\u011flar ve g\u00fc\u00e7 da\u011f\u0131t\u0131m\u0131nda kullan\u0131lan \u00f6nemli \u00fcr\u00fcnlerin hassas ve g\u00fcvenilir bir \u015fekilde \u00fcretilmesine olanak tan\u0131r. IEC 62271-100 standartlar\u0131na uygunluk sa\u011flan\u0131r ve hat \u00fczerindeki \u00fcretim kapasitesi 8 saatlik vardiyada 25 ila 30 adettir.<\/p>\n

Ba\u015fl\u0131ca s\u00fcre\u00e7ler aras\u0131nda vakum kesici (servomekanik kontrol yoluyla g\u00f6receli konumland\u0131rma sistemi) mekanik \u00e7al\u0131\u015fma mekanizmas\u0131n\u0131n montaj\u0131, mekanik \u00e7al\u0131\u015fma mekanizmas\u0131n\u0131n test edilmesi (a\u00e7ma\/kapama h\u0131z\u0131, a\u00e7ma\/kapama hareketi, zamanlama), y\u00fcksek gerilimde izolasyonun test edilmesi (dayan\u0131m gerilimi ve d\u00f6ng\u00fc diren\u00e7leri), her \u00fcr\u00fcn i\u00e7in dayan\u0131kl\u0131l\u0131k \u00e7al\u0131\u015fmas\u0131 i\u00e7in mekanik testler yer almaktad\u0131r. Honeywell barkod tarama sistemleri, her \u00fcretim noktas\u0131nda i\u015flenen malzemenin tam izlenebilirli\u011fini sa\u011flarken, Benlong'un HMI\/PLC yaz\u0131l\u0131m\u0131 uzaktan te\u015fhis olana\u011f\u0131 sunmaktad\u0131r. Bu, End\u00fcstri 4.0 standartlar\u0131n\u0131 kar\u015f\u0131lamas\u0131, kalite tutarl\u0131l\u0131\u011f\u0131n\u0131 korumas\u0131 ve IEC standartlar\u0131na uymas\u0131 gereken \u015falt cihaz\u0131 \u00fcreticileri i\u00e7in ideal bir \u00fcretim hatt\u0131d\u0131r.<\/p>\n

Standart teslimat: 120-150 g\u00fcn | 12KV\/24KV i\u00e7in \u00f6zelle\u015ftirilebilir | MES uyumlu<\/span><\/p>\n<\/p><\/div>\n

\n \"Vakum<\/p>\n
VCB montaj ve test hatt\u0131 (ger\u00e7ek \u00fcr\u00fcn)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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VCB Otomatik \u00dcretim Hatt\u0131 Nedir?<\/h2>\n

Vakum devre kesici (VCB) i\u00e7in otomatik \u00fcretim hatt\u0131, orta gerilim g\u00fc\u00e7 da\u011f\u0131t\u0131m\u0131nda (12kV, 24kV, vb.) kullan\u0131lan vakum devre kesicileri (VCB) \u00fcreten \u00f6zel bir \u00fcretim sistemidir. Otomatik \u00fcretim hatt\u0131, vakum kesicinin (elektrik ark\u0131n\u0131 s\u00f6nd\u00fcrmek i\u00e7in merkezi bile\u015fen) hizalanmas\u0131 ve tak\u0131lmas\u0131ndan, yayl\u0131 mekanizman\u0131n montaj\u0131na ve elektriksel testlerin tamamlanmas\u0131na kadar t\u00fcm montaj s\u00fcrecini otomatikle\u015ftirir. VCB montaj hatt\u0131, vakum kesiciyi do\u011fru bir \u015fekilde konumland\u0131rabilen servo kontroll\u00fc akt\u00fcat\u00f6rlerden olu\u015fur. VCB'lerin mekanik \u00f6zelliklerini (\u00f6rne\u011fin, a\u00e7ma\/kapama h\u0131zlar\u0131, hareket mesafesi, zamanlama) \u00f6l\u00e7en, y\u00fcksek gerilim izolasyon testleri (\u00f6rne\u011fin, izolasyon dayan\u0131m gerilimi, d\u00f6ng\u00fc direnci) ger\u00e7ekle\u015ftiren ve VCB'nin uzun vadeli g\u00fcvenilirli\u011fini g\u00f6stermek ve do\u011frulamak i\u00e7in binlerce i\u015flem yaparak mekanik dayan\u0131kl\u0131l\u0131k testleri ger\u00e7ekle\u015ftiren otomatik test istasyonlar\u0131 bulunur. Tam izlenebilirli\u011fi sa\u011flamak i\u00e7in hat boyunca barkod okuyucular entegre edilmi\u015ftir ve \u00fcretim hatt\u0131, veri kayd\u0131 i\u00e7in bir \u00dcretim Y\u00fcr\u00fctme Sistemi (MES) ile ba\u011flant\u0131land\u0131r\u0131labilir. Montaj hatt\u0131, standart d\u0131\u015f\u0131, \u00f6zel bir \u00e7\u00f6z\u00fcmd\u00fcr ve voltaj de\u011ferinize (\u00f6rne\u011fin, 12 kV, 24 kV, 40,5 kV), \u00fcretim hacminize ve bile\u015fen tasar\u0131m \u00f6zelliklerinize uyacak \u015fekilde tasarlanabilir.<\/p>\n

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\n Vakum kesici tertibat\u0131<\/strong><\/p>\n

\u00d6zel olarak tasarlanm\u0131\u015f fikst\u00fcrler ve servo kontroll\u00fc akt\u00fcat\u00f6rler, vakum kesicinin mikron seviyesinde m\u00fckemmel hizalanmas\u0131n\u0131 garanti eder; bu da frenleme performans\u0131 i\u00e7in \u00f6nemlidir.<\/p>\n<\/p><\/div>\n

\n Mekanizma karakteristik testi<\/strong><\/p>\n

Otomatik bir istasyonun yay mekanizmas\u0131n\u0131n a\u00e7\u0131lma\/kapanma h\u0131z\u0131, a\u00e7\u0131lma\/kapanma s\u0131ras\u0131nda yay mekanizmas\u0131n\u0131n kat etti\u011fi mesafe ve her bir i\u015flem i\u00e7in ge\u00e7en s\u00fcre incelenir.<\/p>\n<\/p><\/div>\n

\n Y\u00fcksek gerilim izolasyon testi<\/strong><\/p>\n

\u00dcretim hatt\u0131ndan ayr\u0131lmadan \u00f6nce, t\u00fcm devreler IEC 62271-100 standard\u0131na uygun olarak 100% hat i\u00e7i dayan\u0131m gerilimi ve d\u00f6ng\u00fc direnci a\u00e7\u0131s\u0131ndan test edilmelidir.<\/p>\n<\/p><\/div>\n

\n Mekanik dayan\u0131kl\u0131l\u0131k bisikleti<\/strong><\/p>\n

Tekrarlayan \u00e7al\u0131\u015fma d\u00f6ng\u00fcleri, bu d\u00f6ng\u00fcleri otomatik bir \u015fekilde ger\u00e7ekle\u015ftiren otomatik dayan\u0131kl\u0131l\u0131k test istasyonlar\u0131 taraf\u0131ndan a\u015f\u0131lmaktad\u0131r.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\u00dcretim Hatt\u0131n\u0131n \u00d6zellikleri ve S\u00fcreci<\/h2>\n
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\n \"Ak\u0131ll\u0131<\/p>\n
Zeka ve G\u00f6r\u00fcn\u00fcrl\u00fck<\/div>\n<\/p><\/div>\n
\n \"Verimlilik<\/p>\n
Verimlilik ve S\u00fcrd\u00fcr\u00fclebilirlik<\/div>\n<\/p><\/div>\n
\n \"Tasar\u0131m<\/p>\n
Tasar\u0131m ve Entegrasyon<\/div>\n<\/p><\/div>\n
\n \"G\u00fcvenlik<\/p>\n
G\u00fcvenlik ve G\u00fcvenilirlik<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u00dcretim Hatt\u0131 Parametreleri (Standart Yap\u0131land\u0131rma)<\/h2>\n
12KV\/24KV VCB'ler i\u00e7in otomatik montaj ve test hatt\u0131. G\u00fcnl\u00fck \u00fcretim kapasitesi 25-30 adet, alan yakla\u015f\u0131k 300 m\u00b2, g\u00fc\u00e7 <120 KW, IEC 62271-100 standard\u0131na uygun.<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n <\/tr>\n\n
Uygulanabilir \u00fcr\u00fcn \u00f6zellikleri<\/th>\n12KV, 24KV<\/td>\n<\/tr>\n
G\u00fcnl\u00fck \u00e7\u0131kt\u0131<\/th>\n25 \u2013 30 adet \/ 8 saat\n <\/td>\n<\/tr>\n
Zemin alan\u0131 (U\u00d7G\u00d7Y)<\/th>\n38m \u00d7 7.7m \u00d7 3.0m (\u2248300 m\u00b2)\n <\/td>\n<\/tr>\n
Giri\u015f voltaj\u0131<\/th>\n380V \u00b1 10% (\u00fc\u00e7 fazl\u0131 be\u015f telli)\n <\/td>\n<\/tr>\n
Gerilim frekans\u0131<\/th>\n50Hz \u00b1 1% ve 60Hz \u00b1 1%\n <\/td>\n<\/tr>\n
Toplam g\u00fc\u00e7<\/th>\n< 120 KW\n <\/td>\n<\/tr>\n
S\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava<\/th>\n\u2265 1 m\u00b3\/dak, \u2265 6,5 kgf\/cm\u00b2 (ya\u011fs\u0131z, susuz)\n <\/td>\n<\/tr>\n
\u00dcretim hatt\u0131 g\u00fcr\u00fclt\u00fcs\u00fc<\/th>\n\u2264 75 dB (1 metre mesafeden \u00f6l\u00e7\u00fclm\u00fc\u015ft\u00fcr)\n <\/td>\n<\/tr>\n
HMI \/ PLC yaz\u0131l\u0131m\u0131<\/th>\nBenlong Otomasyonu (uzaktan servis deste\u011fi sa\u011flanmaktad\u0131r)\n <\/td>\n<\/tr>\n
Uluslararas\u0131 standart<\/th>\nIEC 62271-100\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Ana Bile\u015fen Marka Se\u00e7imi (Standart Yap\u0131land\u0131rma)<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
#<\/th>\nBile\u015fen<\/th>\nMarka<\/th>\n<\/tr>\n<\/thead>\n
1<\/td>\nHMI<\/td>\nMCGS<\/td>\n<\/tr>\n
2<\/td>\nFotoelektrik Anahtarlar ve Sens\u00f6rler<\/td>\nOmron<\/td>\n<\/tr>\n
3<\/td>\nPn\u00f6matik Bile\u015fenler<\/td>\nFesto \/ Airtac \/ SMC<\/td>\n<\/tr>\n
4<\/td>\nPLC<\/td>\nOmron<\/td>\n<\/tr>\n
5<\/td>\nLineer K\u0131lavuzlar<\/td>\nHIWIN<\/td>\n<\/tr>\n
6<\/td>\nStep Motorlar<\/td>\nSanyo<\/td>\n<\/tr>\n
7<\/td>\nElektrik Bile\u015fenleri<\/td>\nSchneider<\/td>\n<\/tr>\n
8<\/td>\nDayan\u0131m Gerilimi Test Cihaz\u0131<\/td>\n\u00c7in Markas\u0131<\/td>\n<\/tr>\n
9<\/td>\nD\u00f6ng\u00fc Direnci Test Cihaz\u0131<\/td>\n\u00c7in Markas\u0131<\/td>\n<\/tr>\n
10<\/td>\nTahrik Motorlar\u0131<\/td>\n\u00c7in Markas\u0131<\/td>\n<\/tr>\n
11<\/td>\nRulmanlar<\/td>\nMISUMI<\/td>\n<\/tr>\n
12<\/td>\nBarkod Okuyucu<\/td>\nHoneywell<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Temel Teknik Avantajlar<\/h2>\n
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Hassas vakum kesici tertibat\u0131<\/h4>\n

Vakum kesicinin (mikron hassasiyetinde) hizalanmas\u0131, hem vakum b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc hem de temas aral\u0131\u011f\u0131n\u0131 korumak i\u00e7in gerekli olan \u00f6zel aparatlar ve servo kontroll\u00fc akt\u00fcat\u00f6rler kullan\u0131larak sa\u011flan\u0131r. Do\u011fru hizalama, kesicinin k\u0131sa devreleri do\u011fru \u015fekilde kesme yetene\u011fi i\u00e7in hayati \u00f6neme sahiptir.<\/p>\n<\/p><\/div>\n

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Kapsaml\u0131 mekanik \u00f6zellik do\u011frulamas\u0131<\/h4>\n

Otomatik mekanizmalar a\u00e7ma\/kapama s\u00fcresini, a\u00e7ma\/kapama h\u0131z\u0131n\u0131, hareket mesafesini ve toplam mesafeyi \u00f6l\u00e7er. Bu \u00f6l\u00e7\u00fcmler kaydedilir ve anahtar\u0131n g\u00fcvenilir bir \u015fekilde \u00e7al\u0131\u015fmas\u0131 i\u00e7in IEC 62271-100 de\u011ferlerine uygunluk g\u00f6sterilir.<\/p>\n<\/p><\/div>\n

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100% hat i\u00e7i y\u00fcksek gerilim izolasyon testi<\/h4>\n

\u00dcretim hatt\u0131ndan sevkiyat \u00f6ncesinde, her bir VCB'nin dayan\u0131m gerilimi (g\u00fc\u00e7 frekans\u0131) testinden ve d\u00f6ng\u00fc direnci testinden ge\u00e7mesi gerekir. Bu testler, VCB'nin hem dielektrik dayan\u0131m\u0131na hem de d\u00fc\u015f\u00fck temas direncine sahip olmas\u0131n\u0131 sa\u011flar; bu \u00f6zellikler, bir VCB'nin elektrik \u015febekesinde s\u00fcrekli g\u00fcvenilirli\u011fi i\u00e7in gereklidir.<\/p>\n<\/p><\/div>\n

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Tam izlenebilirlik ve uzaktan te\u015fhis<\/h4>\n

Honeywell Barkod Okuyucu, \u00dcnite Seri Numaras\u0131 kullanarak farkl\u0131 bile\u015fenlere ve test sonu\u00e7lar\u0131na ba\u011flanabilir. HMI\/PLC yaz\u0131l\u0131m\u0131, hem ar\u0131za s\u00fcrelerini hem de nakliye maliyetlerinizi azaltmak i\u00e7in uzaktan ba\u011flant\u0131 kurarak te\u015fhis ve yaz\u0131l\u0131m g\u00fcncellemeleri yapman\u0131za olanak tan\u0131r.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

<\/p>\n

\n Sekt\u00f6r liderlerinin g\u00fcvendi\u011fi<\/span><\/p>\n
\n
\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"\u00c7AK\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Yol\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

M\u00fc\u015fteri Ba\u015far\u0131 \u00d6yk\u00fcs\u00fc \u2013 Orta Gerilim \u015ealt Cihaz\u0131 \u00dcreticisi<\/h3>\n

IEC 62271-100 standard\u0131na uygun 24kV VCB'lerin \u00fcretiminde verimlili\u011fi ve kaliteyi art\u0131rmak amac\u0131yla, Avrupal\u0131 bir \u015falt ekipman\u0131 tedarik\u00e7isi, izlenebilirli\u011fi sa\u011flamak, mekanik \u00f6zellikleri belirlemek ve Benlong taraf\u0131ndan \u00fcretilen, oda i\u00e7i vakum kesiciler, mekanik testler ve y\u00fcksek gerilim izolasyon test tesislerini i\u00e7eren tam otomatik bir VCB montaj hatt\u0131 geli\u015ftirmek i\u00e7in bir prosed\u00fcr olu\u015fturmu\u015ftur. Bu hat, mekanik dayan\u0131kl\u0131l\u0131k kontrolleri i\u00e7in yeniden monte edilmeden \u00f6nce kullan\u0131lmaktad\u0131r. 6 ay sonraki sonu\u00e7lar a\u015fa\u011f\u0131da g\u00f6sterilmi\u015ftir.<\/p>\n

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Vardiya ba\u015f\u0131na 28 \u00fcnite<\/strong> Ba\u015far\u0131ld\u0131 (manuel s\u0131nav 12 idi)<\/div>\n
99.8%<\/strong> \u0130lk ge\u00e7i\u015f verimi (mekanik ve elektriksel)<\/div>\n
100%<\/strong> Bile\u015fenlerin ve test verilerinin izlenebilirli\u011fi<\/div>\n<\/p><\/div>\n

Bu hatta yap\u0131lan yat\u0131r\u0131m 18 ay i\u00e7inde kendini amorti etti ve m\u00fc\u015fteri, \u00f6nemli bir elektrik s\u00f6zle\u015fmesi elde etmek i\u00e7in gerekli olan t\u00fcm IEC standartlar\u0131na uygun altyap\u0131y\u0131 ald\u0131.<\/p>\n<\/p><\/div>\n

Uygulamalar ve Entegrasyon<\/h2>\n
\n
\n
VCB \u00fcretim tesisleri<\/strong> \u2013 12kV\/24kV devre kesicilerin y\u00fcksek hacimli \u00fcretimi<\/div>\n
\u015ealt ekipman\u0131 OEM'leri<\/strong> \u2013 Elektrik da\u011f\u0131t\u0131m panelleri i\u00e7in \u015firket i\u00e7i \u00fcretim<\/div>\n
Enerji ekipman\u0131 y\u00fcklenicileri<\/strong> \u2013 Demiryolu veya madencilik uygulamalar\u0131 i\u00e7in \u00f6zel hatlar<\/div>\n
Ar-Ge pilot hatlar\u0131<\/strong> \u2013 Yeni VCB geli\u015ftirme i\u00e7in k\u00fc\u00e7\u00fclt\u00fclm\u00fc\u015f versiyon<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u00d6zel M\u00fchendislik ve Teslimat<\/h2>\n
\n
1. \u00dcr\u00fcn ve s\u00fcre\u00e7 tasar\u0131m\u0131<\/strong> 30-60 g\u00fcn \u00b7 VCB numuneleri, voltaj de\u011feri, hedef \u00e7\u0131k\u0131\u015f<\/div>\n
2. Hat d\u00fczeni ve sim\u00fclasyonu<\/strong> 20-30 g\u00fcn \u00b7 3D yerle\u015fim plan\u0131, \u00e7evrim s\u00fcresi analizi<\/div>\n
3. \u00dcretim ve montaj<\/strong> 120-150 g\u00fcn<\/div>\n
4. Pre-FAT<\/strong> Benlong fabrikas\u0131nda<\/div>\n
5. Kurulum ve devreye alma<\/strong> Yerinde \u00e7al\u0131\u015fma s\u00fcresi 15-20 g\u00fcn<\/div>\n
6. Son SAT s\u0131nav\u0131 ve e\u011fitim<\/strong> 7-10 g\u00fcn \u00b7 kabul raporu<\/div>\n<\/p><\/div>\n
\n

\u00d6zel VCB \u00dcretim Hatt\u0131 \u0130\u00e7in Fiyat Teklifi \u0130steyin<\/h2>\n

VCB \u00f6zelliklerinizi (voltaj de\u011feri, \u00e7er\u00e7eve boyutu, beklenen \u00fcr\u00fcn \u00e7\u0131k\u0131\u015f\u0131) almak i\u00e7in, size m\u00fchendisler taraf\u0131ndan tasarlanm\u0131\u015f, insan m\u00fcdahalesi gerektirmeyen otomatik bir \u00fcretim hatt\u0131 sa\u011flayaca\u011f\u0131z. Bu hat \u015funlar\u0131 i\u00e7erecektir: vakum kesici tertibat\u0131, mekanik ve elektriksel testler ve MES izlenebilirli\u011fi. Ayr\u0131ca, yat\u0131r\u0131m getirisinin (ROI) tam bir analizi de dahil edilecektir.<\/p>\n

\u015eimdi bilgi al\u0131n<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | E-posta: xsb@benlongkj.cn | \u0130ngilizce ve \u00c7ince destek<\/p>\n<\/p><\/div>\n

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VCB Otomasyonu \u0130\u00e7in Neden Benlong'u Se\u00e7melisiniz?<\/h3>\n