{"id":135,"date":"2026-06-01T10:38:53","date_gmt":"2026-06-01T10:38:53","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/mcb-bi-metal-support-frame-automatic-welding-machine\/"},"modified":"2026-06-08T03:31:39","modified_gmt":"2026-06-08T03:31:39","slug":"mcb-bi-metal-support-frame-automatic-welding-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/tr\/urun\/mcb-bi-metal-support-frame-automatic-welding-machine-product\/","title":{"rendered":"MCB \u00c7ift Metal Destek \u00c7er\u00e7evesi otomatik kaynak makinesi"},"content":{"rendered":"
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Hassas kaynak \u00b7 MCB termal a\u00e7ma tertibat\u0131<\/div>\n

MCB Bimetal Destek \u00c7er\u00e7evesi Otomatik Kaynak Makinesi<\/h1>\n

MCB Bimetal Destek \u00c7er\u00e7evesi otomatik kaynak makinesi: MCB termal a\u00e7ma mekanizmas\u0131n\u0131n vazge\u00e7ilmez bile\u015feni olan bimetal \u015ferit, milimetrenin alt\u0131nda bir hizalama hassasiyeti ve kusursuz bir birle\u015fme mukavemeti ile destek \u00e7er\u00e7evesine veya ta\u015f\u0131y\u0131c\u0131s\u0131na kaynaklanarak, minyat\u00fcr devre kesicilerin a\u015f\u0131r\u0131 y\u00fck a\u00e7ma performans\u0131n\u0131 art\u0131r\u0131r.<\/p>\n

Bu s\u00fcre\u00e7, servo tahrikli bir i\u015f par\u00e7as\u0131 konumland\u0131r\u0131c\u0131, programlanabilir bir kaynak g\u00fc\u00e7 kayna\u011f\u0131 (kapasitif de\u015farj veya invert\u00f6rl\u00fc DC), makine par\u00e7as\u0131 besleyicisi, bimetal \u015feritlerin hassas bir \u015fekilde al\u0131nmas\u0131 ve yerle\u015ftirilmesi, \u00f6nceden ayarlanm\u0131\u015f bir mesafeye g\u00f6re hizalanma, belirtilen kaynak enerjisinin uygulanmas\u0131 ve son olarak \u00e7ekme testi veya kaynak direncinin izlenmesi yoluyla \u00fcr\u00fcn kalitesinin do\u011frulanmas\u0131n\u0131 i\u00e7erir. T\u00fcm d\u00f6ng\u00fc PLC ile kontrol edilir ve her bir farkl\u0131 bimetal ve destek \u00e7er\u00e7evesi t\u00fcr\u00fc ve boyutu i\u00e7in parametreler girilebilir. \u00c7\u0131k\u0131\u015flar saatte 1200 ila 2000 kaynak aral\u0131\u011f\u0131ndad\u0131r ve kusurlar genellikle s\u0131f\u0131ra indirgenir.<\/p>\n

Teslim s\u00fcresi: 30 ila 45 g\u00fcn. \u00b10,05 mm hassasiyetinde konumland\u0131rma sa\u011flan\u0131r. Termal devre kesme s\u00fcresi, IEC 60898-1 standard\u0131n\u0131n gerekliliklerini kar\u015f\u0131lar.<\/p>\n<\/p><\/div>\n

\n \"MCB<\/p>\n
Bimetal \u015ferit kaynak istasyonu (ger\u00e7ek \u00fcr\u00fcn)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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MCB Bimetal Destek \u00c7er\u00e7eveli Otomatik Kaynak Makinesi nedir?<\/h2>\n

Bir MCB Bimetal Destek \u00c7er\u00e7evesi otomatik kaynak makinesi. Bu makine, termal \u015feridi metal destek \u00e7er\u00e7evesine (veya ta\u015f\u0131y\u0131c\u0131ya) birle\u015ftirir; bu, minyat\u00fcr devre kesicilerdeki termal a\u00e7ma \u00fcnitesinin \u00e7ok \u00f6nemli bir alt grubudur. Bimetal \u015ferit, a\u015f\u0131r\u0131 y\u00fck ak\u0131m\u0131yla \u0131s\u0131t\u0131ld\u0131\u011f\u0131nda deforme olur ve bu konum, kayna\u011f\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fc ile birlikte a\u00e7ma do\u011frulu\u011funu belirler (IEC 60898\u20111). Bu, bimetale zarar vermeden tutarl\u0131, d\u00fc\u015f\u00fck diren\u00e7li bir birle\u015fim olu\u015fturan hassas diren\u00e7li kaynak (veya kapasitif de\u015farjl\u0131 kaynak) makinesidir. G\u00f6r\u00fcnt\u00fc k\u0131lavuzlu veya mekanik par\u00e7a hizalama, otomatik par\u00e7a besleme ve i\u015flem s\u0131ras\u0131 kalite kontrolleri (\u00f6rne\u011fin \u00e7ekme kuvveti veya kaynak enerjisinin izlenmesi) \u00f6zellikleri mevcuttur ve sistem, y\u00fcksek hacimli MCB \u00fcretim tesislerinde 7\/24 \u00e7al\u0131\u015facak \u015fekilde tasarlanm\u0131\u015ft\u0131r.<\/p>\n

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\n Milimetrenin alt\u0131ndaki konumland\u0131rma<\/strong>
\n Servo kontroll\u00fc eksenler, \u00b10,05 mm'lik kaynak yerle\u015ftirme hassasiyeti sa\u011flar.\n <\/div>\n
\n Programlanabilir kaynak enerjisi<\/strong>
\n Farkl\u0131 bimetal kal\u0131nl\u0131klar\u0131na g\u00f6re ayarlanabilen kapasitif de\u015farj veya invert\u00f6r DC.\n <\/div>\n
\n Otomatik besleme<\/strong>
\n Bimetal \u015feritler ve destek \u00e7er\u00e7eveleri i\u00e7in titre\u015fimli hazneler veya tepsi y\u00fckleyiciler.\n <\/div>\n
\n Kalite izleme<\/strong>
\n \u0130ste\u011fe ba\u011fl\u0131 kaynak kuvveti veya direnci \u00f6l\u00e7\u00fcm\u00fc; spesifikasyonlara uymayan montajlar\u0131 eler.\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Makine \u00d6zellikleri ve Kaynak S\u00fcreci<\/h2>\n
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\n \"Ak\u0131ll\u0131<\/p>\n
Zeka ve G\u00f6r\u00fcn\u00fcrl\u00fck<\/div>\n<\/p><\/div>\n
\n \"Verimlilik<\/p>\n
Verimlilik ve S\u00fcrd\u00fcr\u00fclebilirlik<\/div>\n<\/p><\/div>\n
\n \"Tasar\u0131m<\/p>\n
Tasar\u0131m ve Entegrasyon<\/div>\n<\/p><\/div>\n
\n \"G\u00fcvenlik<\/p>\n
G\u00fcvenlik ve G\u00fcvenilirlik<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Teknik \u00d6zellikler<\/h2>\n
MCB bimetal destek \u00e7er\u00e7eveleri i\u00e7in y\u00fcksek h\u0131zl\u0131 otomatik kaynak. Hassas konumland\u0131rma, programlanabilir enerji, kaynak sonras\u0131 kalite kontrol\u00fc.<\/div>\n
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Kaynak t\u00fcr\u00fc<\/th>\nDiren\u00e7 kayna\u011f\u0131 (kapasitif de\u015farj veya invert\u00f6rl\u00fc do\u011fru ak\u0131m)<\/td>\n<\/tr>\n
Uygun bimetal \u015ferit boyutu<\/th>\nUzunluk 10-40 mm, geni\u015flik 3-12 mm, kal\u0131nl\u0131k 0,3-1,2 mm<\/td>\n<\/tr>\n
Destek \u00e7er\u00e7evesi malzemesi<\/th>\nBak\u0131r ala\u015f\u0131m\u0131, pirin\u00e7 veya \u00e7elik (kalay kapl\u0131)<\/td>\n<\/tr>\n
Kaynak hassasiyeti<\/th>\nKonum tekrarlanabilirli\u011fi \u00b10,05 mm<\/span><\/td>\n<\/tr>\n
Kaynak d\u00f6ng\u00fc s\u00fcresi<\/th>\nMontaj ba\u015f\u0131na 1,5 \u2013 2,5 saniye<\/span> (yakla\u015f\u0131k 1.400\u20132.400 adet\/saat)<\/td>\n<\/tr>\n
Kaynak enerjisi \/ ak\u0131m aral\u0131\u011f\u0131<\/th>\n10 \u2013 500 J (kapasitif de\u015farj) veya 500 \u2013 5.000 A (invert\u00f6r DC)<\/td>\n<\/tr>\n
Kontrol sistemi<\/th>\nHMI'l\u0131 PLC (Siemens\/Mitsubishi), 20 adede kadar \u00fcr\u00fcn modeli i\u00e7in tarif depolama<\/td>\n<\/tr>\n
Besleme sistemi<\/th>\nTitre\u015fimli hazneli besleyiciler (bimetal ve destek \u00e7er\u00e7evesi) veya tepsi istifleyici<\/td>\n<\/tr>\n
Kalite kontrol\u00fc (iste\u011fe ba\u011fl\u0131)<\/th>\nKaynak enerji monit\u00f6r\u00fc, diren\u00e7 \u00f6l\u00e7\u00fcm\u00fc, kaynak sonras\u0131 \u00e7ekme testi istasyonu<\/td>\n<\/tr>\n
G\u00fc\u00e7 kayna\u011f\u0131<\/th>\n380V \u00b110% 50Hz | Bas\u0131n\u00e7l\u0131 hava 0,5-0,7MPa<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Otomatik Bimetal Kayna\u011f\u0131n\u0131n Ba\u015fl\u0131ca Avantajlar\u0131<\/h2>\n
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Tutarl\u0131 termal devre kesme performans\u0131<\/h4>\n

Kaynak konumu ve enerjisi, bimetal sapmas\u0131n\u0131 do\u011frudan etkiler. Otomasyon, manuel kaynakta ortaya \u00e7\u0131kan sapmalar\u0131 ortadan kald\u0131rarak her bir MCB\u2019nin IEC zaman-ak\u0131m e\u011frisi dahilinde devreye girmesini sa\u011flar.\n <\/p><\/div>\n

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S\u0131f\u0131r hata kalite hedefi<\/h4>\n

\u00dcretim s\u0131ras\u0131ndaki enerji izleme ve iste\u011fe ba\u011fl\u0131 \u00e7ekme testi do\u011frulamas\u0131, kusurlu kaynaklar\u0131 an\u0131nda eler ve gev\u015fek bimetal ba\u011flant\u0131lar\u0131n neden oldu\u011fu saha ar\u0131zalar\u0131n\u0131 azalt\u0131r.\n <\/p><\/div>\n

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H\u0131zl\u0131 ge\u00e7i\u015f<\/h4>\n

Tarife dayal\u0131 parametreler ve h\u0131zl\u0131 de\u011fi\u015ftirilebilir kaynak elektrotlar\u0131 sayesinde, farkl\u0131 bimetal\/\u00e7er\u00e7eve boyutlar\u0131 aras\u0131nda 15 dakikadan k\u0131sa s\u00fcrede ge\u00e7i\u015f yap\u0131labilir.\n <\/p><\/div>\n

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Daha y\u00fcksek verim<\/h4>\n

Manuel kaynakta saatte 200-300 montaj yap\u0131l\u0131rken, bu makine saatte 1.400-2.400 montaj ger\u00e7ekle\u015ftiriyor; bu da 600-800 adetlik bir art\u0131\u015f anlam\u0131na geliyor.\n <\/p><\/div>\n<\/p><\/div>\n

\n Sekt\u00f6r liderlerinin g\u00fcvendi\u011fi<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"\u00c7AK\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Yol\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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M\u00fc\u015fteri Ba\u015far\u0131 \u00d6yk\u00fcs\u00fc<\/h3>\n

Vietnam\u2019daki bir MCB \u00fcreticisi, manuel diren\u00e7li kaynak sistemi kullan\u0131rken 3% oran\u0131nda bimetal kaynak hatas\u0131yla kar\u015f\u0131la\u015f\u0131yordu ve bu durum, son kalibrasyonda termal devre kesme hatalar\u0131na yol a\u00e7\u0131yordu. Otomatik kaynak makinemizi kullanarak hata oran\u0131 0,1%\u2019ye d\u00fc\u015ft\u00fc. Otomatik enerji izleme sistemi, elektrot a\u015f\u0131nmas\u0131n\u0131 da hesaba katarak, ger\u00e7ek kalite standartlar\u0131na ula\u015f\u0131lmadan \u00f6nce operat\u00f6rleri olas\u0131 sapmalar konusunda uyard\u0131. \u00dcretim art\u0131\u015f\u0131, vardiya ba\u015f\u0131na 800 ila 2.000 kaynakl\u0131 montaj aras\u0131nda de\u011fi\u015fti ve ekipman\u0131n maliyeti 8 ayda amorti edildi.<\/p>\n

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0.1%<\/strong> Kaynak kusur oran\u0131 (3%'ye g\u00f6re d\u00fc\u015f\u00fc\u015f)<\/div>\n
+150%<\/strong> Vardiya ba\u015f\u0131na \u00fcretim<\/div>\n
8 ay<\/strong> Yat\u0131r\u0131m Getirisi<\/div>\n<\/p><\/div>\n

M\u00fc\u015fteri, o zamandan beri 2P ve 4P MCB serileri i\u00e7in \u00fc\u00e7 adet daha makine sipari\u015f etti.<\/p>\n<\/p><\/div>\n

Uygulamalar ve Entegrasyon<\/h2>\n
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MCB termal a\u00e7ma alt grubu<\/strong> \u2013 1P\/2P\/3P\/4P devre kesiciler i\u00e7in destek \u00e7er\u00e7evesine bimetal kaynak yap\u0131lmas\u0131<\/div>\n
Y\u00fcksek hacimli \u00fcretim hatlar\u0131<\/strong> \u2013 Termal kalibrasyon istasyonlar\u0131n\u0131n yukar\u0131s\u0131nda<\/div>\n
Ar-Ge prototip \u00fcretimi<\/strong> \u2013 Yeni bimetal tasar\u0131mlar i\u00e7in h\u0131zl\u0131 parametre ayar\u0131<\/div>\n
S\u00f6zle\u015fmeli kaynak hizmeti<\/strong> \u2013 D\u0131\u015f kaynakl\u0131 bile\u015fen \u00fcretimi<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Standart Teslimat ve Devreye Alma<\/h2>\n
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1. Tasar\u0131m incelemesi<\/strong> 10-15 g\u00fcn \u00b7 3B tasar\u0131m<\/div>\n
2. \u00dcretim<\/strong> 30-45 g\u00fcn<\/div>\n
3. \u00d6n Ya\u011f<\/strong> Benlong fabrikas\u0131nda<\/div>\n
4. Kurulum<\/strong> 3-5 g\u00fcn i\u00e7inde yerinde teslimat<\/div>\n
5. E\u011fitim ve h\u0131zland\u0131rma<\/strong> Operat\u00f6r e\u011fitimi<\/div>\n
6. Son SAT S\u0131nav\u0131<\/strong> 5-7 g\u00fcn \u00b7 kabul raporu<\/div>\n<\/p><\/div>\n
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\u00d6zel Kaynak Makinesi Teklifi \u0130steyin<\/h2>\n

\u015eerit ve destek \u00e7er\u00e7evesi numunelerinizi \u00fcretim hedeflerinizle birlikte bize g\u00f6nderin; sizin i\u00e7in en uygun kaynak teknolojisinin hangisi (kapasitif de\u015farj m\u0131 yoksa invert\u00f6rl\u00fc DC mi) olaca\u011f\u0131 konusunda tavsiyede bulunacak ve yat\u0131r\u0131m getirisi analizi sunaca\u011f\u0131z.<\/p>\n

\u015eimdi bilgi al\u0131n<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | E-posta: xsb@benlongkj.cn | \u0130ngilizce ve \u00c7ince destek<\/p>\n<\/p><\/div>\n

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Bimetal Kaynak Otomasyonu \u0130\u00e7in Neden Benlong'u Se\u00e7melisiniz?<\/h3>\n