{"id":103,"date":"2026-06-01T10:38:28","date_gmt":"2026-06-01T10:38:28","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/lithium-battery-pack-module-automatic-production-line\/"},"modified":"2026-06-09T02:24:58","modified_gmt":"2026-06-09T02:24:58","slug":"lithium-battery-pack-module-automatic-production-line-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/tr\/urun\/lithium-battery-pack-module-automatic-production-line-product\/","title":{"rendered":"lityum pil paketi mod\u00fcl\u00fc otomatik \u00fcretim hatt\u0131"},"content":{"rendered":"
\n
\n
\n
EV & ESS \u00b7 Lazer kaynak \u00b7 EOL testi<\/div>\n

Tam Otomatik Lityum Batarya Paketi Mod\u00fcl\u00fc \u00dcretim Hatt\u0131<\/h1>\n

Bu yeni tam otomatik lityum pil PACK mod\u00fcl \u00fcretim hatt\u0131, Elektrikli Ara\u00e7lar (EV) ve Enerji Depolama Sistemleri (ESS) i\u00e7in lityum iyon pil paketlerinin seri \u00fcretimi i\u00e7in \u00f6zel olarak geli\u015ftirilmi\u015ftir. Bu hat, tekd\u00fcze performans, g\u00fcvenlik ve uzun vadeli g\u00fcvenilirlik sa\u011flamak amac\u0131yla, h\u00fccreleri voltaj ve i\u00e7 diren\u00e7lerine g\u00f6re otomatik olarak s\u0131ralama, mod\u00fclleri birle\u015ftirme, lazer veya ultrasonik kaynak kullanarak mod\u00fclleri h\u0131zl\u0131 bir \u015fekilde birle\u015ftirme ve EOL testleri yapma gibi \u00e7e\u015fitli entegre i\u015flemlerden olu\u015fmaktad\u0131r.<\/p>\n

\u00d6ncelikle, voltaj (mV) ve i\u00e7 diren\u00e7 (m\u03a9) de\u011ferlerine g\u00f6re hassas h\u00fccre s\u0131ralamas\u0131 yap\u0131l\u0131r. Mod\u00fcl montaj\u0131 ve bara tak\u0131lmas\u0131, y\u00fcksek g\u00fc\u00e7l\u00fc lazer kayna\u011f\u0131 veya ultrasonik yap\u0131\u015ft\u0131rma y\u00f6ntemleriyle h\u00fccrelerin baralara ba\u011flanmas\u0131, g\u00fcvenilir elektrik ba\u011flant\u0131lar\u0131n\u0131n \u00fcretiminde mikron d\u00fczeyinde do\u011fruluk sa\u011flamak i\u00e7in robotlar taraf\u0131ndan ger\u00e7ekle\u015ftirilir. Ak\u00fc Y\u00f6netim Sistemi (BMS) ve termal y\u00f6netim bile\u015fenlerinin (so\u011futma plakalar\u0131, yal\u0131t\u0131m pedleri) otomatik kurulumu, s\u00fcre\u00e7teki \u00f6nemli a\u015famalardan sadece birka\u00e7\u0131d\u0131r. Son EOL fonksiyonel testleri, yal\u0131t\u0131m direnci kontrolleri, aktif\/pasif dengeleme do\u011frulamas\u0131 ve y\u00fcksek h\u0131zl\u0131 \u015farj\/de\u015farj performans testleri de dahil olmak \u00fczere, tamamlanm\u0131\u015f paketler \u00fczerinde ger\u00e7ekle\u015ftirilir. T\u00fcm s\u00fcre\u00e7 boyunca, her h\u00fccre ve mod\u00fcl izlenebilirlik i\u00e7in bir barkoda sahiptir ve \u00fcretilen her paketin, EV ve ESS uygulamalar\u0131 i\u00e7in OEM taraf\u0131ndan belirtilen uluslararas\u0131 g\u00fcvenlik ve performans standartlar\u0131n\u0131 kar\u015f\u0131lamas\u0131 sa\u011flan\u0131r.<\/p>\n

Standart teslimat i\u00e7in gereken s\u00fcre doksan ile y\u00fcz yirmi g\u00fcn aras\u0131ndad\u0131r. Silindirik ve prizmatik h\u00fccreler, torba h\u00fccreler ve anahtar teslim sistem dahil olmak \u00fczere t\u00fcm \u00f6zellikler ayarlanabilir.<\/p>\n<\/p><\/div>\n

\n \"Lityum<\/p>\n
Pil mod\u00fcl\u00fc montaj hatt\u0131 (ger\u00e7ek \u00fcr\u00fcn)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

Lityum Batarya Paketi Mod\u00fcl\u00fc Otomatik \u00dcretim Hatt\u0131 nedir?<\/h2>\n

Lityum Pil Paketi Mod\u00fcl\u00fc i\u00e7in otomatik \u00fcretim hatt\u0131, tek tek Li-ion h\u00fccrelerden (Silindirik, Prizmatik veya Po\u015fet) pil mod\u00fclleri \u00fcretme s\u00fcrecini tamamen entegre eden bir sistemdir. Hat, t\u00fcm \u00f6nemli \u00fcretim s\u00fcre\u00e7lerini otomatikle\u015ftirir: h\u00fccre s\u0131ralama (h\u00fccre voltaj\u0131 ve i\u00e7 direncinin e\u015fle\u015ftirilmesi), h\u00fccre istifleme veya h\u00fccrelerin bir tepsiye yerle\u015ftirilmesi, bara kayna\u011f\u0131 (lazer veya ultrasonik), mod\u00fcle BMS (Pil Y\u00f6netim Sistemi) kurulumu, termal y\u00f6netim bile\u015fenlerinin montaj\u0131 ve \u00dcretim Hatt\u0131 Sonu (EOL) testi. Hat, \u00f6zellikle elektrikli ara\u00e7larda (EV), elektrikli bisikletlerde (e-bisiklet), elektrikli el aletlerinde ve sabit enerji depolama sistemlerinde kullan\u0131lan pil mod\u00fcllerinin y\u00fcksek hacimli \u00fcretimi i\u00e7in tasarlanm\u0131\u015ft\u0131r. \u00dcretim hatt\u0131, barkod veya QR kodu ile h\u00fccre seviyesinden paket seviyesine kadar tam izlenebilirli\u011fi sa\u011flar. \u00dcretim hatt\u0131 ayr\u0131ca, \u00fcr\u00fcn gereksinimleriniz i\u00e7in belirli h\u00fccre format\u0131, paket boyutu, kaynak i\u015flemi ve \u00fcretim hacmi ile yap\u0131land\u0131r\u0131labilen \u00f6zel bir \u00e7\u00f6z\u00fcmd\u00fcr.<\/p>\n

\n
\n H\u00fccre \u00f6ncesi s\u0131ralama<\/strong>
\n H\u00fccre e\u015fle\u015fmesinde tutarl\u0131l\u0131k sa\u011flamak i\u00e7in otomatik voltaj ve i\u00e7 diren\u00e7 \u00f6l\u00e7\u00fcm\u00fc.\n <\/div>\n
\n Y\u00fcksek h\u0131zl\u0131 kaynak<\/strong>
\n Bara ve ba\u011flant\u0131 elemanlar\u0131 i\u00e7in mikron d\u00fczeyinde hassasiyetle lazer veya ultrasonik kaynak.\n <\/div>\n
\n BMS ve termal entegrasyon<\/strong>
\n BMS PCBA ve termal y\u00f6netim bile\u015fenlerinin otomatik yerle\u015ftirilmesi.\n <\/div>\n
\n EOL fonksiyonel testleri<\/strong>
\n \u0130zolasyon direnci, \u015farj\/de\u015farj, dengeleme do\u011frulamas\u0131 ve veri kayd\u0131.\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

\u00dcretim Hatt\u0131n\u0131n \u00d6zellikleri ve S\u00fcreci<\/h2>\n
\n
\n \"Ak\u0131ll\u0131<\/p>\n
Zeka ve G\u00f6r\u00fcn\u00fcrl\u00fck<\/div>\n<\/p><\/div>\n
\n \"Verimlilik<\/p>\n
Verimlilik ve S\u00fcrd\u00fcr\u00fclebilirlik<\/div>\n<\/p><\/div>\n
\n \"Tasar\u0131m<\/p>\n
Tasar\u0131m ve Entegrasyon<\/div>\n<\/p><\/div>\n
\n \"G\u00fcvenlik<\/p>\n
G\u00fcvenlik ve G\u00fcvenilirlik<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Teknik \u00d6zellikler<\/h2>\n
Tam otomatik lityum iyon pil paketi montaj hatt\u0131. H\u00fccre ay\u0131klama, lazer\/ultrasonik kaynak, BMS entegrasyonu, kullan\u0131m \u00f6mr\u00fc sonu testi. Elektrikli ara\u00e7lar\/enerji depolama sistemleri i\u00e7in \u00f6zelle\u015ftirilebilir.<\/div>\n
\n\n\n\n\n <\/tr>\n\n\n\n <\/tr>\n\n\n\n\n\n\n
Desteklenen h\u00fccre tipleri<\/th>\nSilindirik (18650, 21700, 26650, 4680), prizmatik, kese tipi (\u00f6zel ba\u011flant\u0131 par\u00e7alar\u0131)<\/td>\n<\/tr>\n
H\u00fccre s\u0131ralama do\u011frulu\u011fu<\/th>\nGerilim: \u00b11mV | \u0130\u00e7 diren\u00e7: \u00b10,5% okuma de\u011feri<\/td>\n<\/tr>\n
Kaynak teknolojisi<\/th>\nFiber lazer kayna\u011f\u0131 (500-2000W) veya ultrasonik metal kayna\u011f\u0131 (yap\u0131land\u0131r\u0131labilir)<\/td>\n<\/tr>\n
Kaynak hassasiyeti<\/th>\nKonum tekrarlanabilirli\u011fi \u00b10,05 mm; iste\u011fe ba\u011fl\u0131 kaynak penetrasyonu izleme<\/td>\n<\/tr>\n
Montaj d\u00f6ng\u00fcs\u00fc s\u00fcresi<\/th>\nH\u00fccre ba\u015f\u0131na 3-8 saniye (paket boyutuna ve kaynak noktalar\u0131na ba\u011fl\u0131 olarak)<\/td>\n<\/tr>\n
EOL test kapsam\u0131<\/th>\nYal\u0131t\u0131m direnci, dielektrik dayan\u0131m\u0131, \u015farj\/de\u015farj (2C oran\u0131na kadar), aktif\/pasif dengeleme, CAN ileti\u015fim do\u011frulamas\u0131<\/td>\n<\/tr>\n
BMS entegrasyonu<\/th>\nOtomatik BMS PCB yerle\u015ftirme, vida ile sabitleme ve iste\u011fe ba\u011fl\u0131 bellenim y\u00fckleme.<\/td>\n<\/tr>\n
\u0130zlenebilirlik<\/th>\nS\u0131ralama verileri, kaynak parametreleri ve EOL sonu\u00e7lar\u0131yla ba\u011flant\u0131l\u0131 barkod\/h\u00fccre kimli\u011fi; OPC UA arac\u0131l\u0131\u011f\u0131yla MES d\u0131\u015fa aktar\u0131m\u0131.<\/td>\n<\/tr>\n
G\u00fc\u00e7 ve hava beslemesi<\/th>\n380V \u00b110% 50Hz | Bas\u0131n\u00e7l\u0131 hava 0,6-0,8MPa | Lazer i\u00e7in so\u011futulmu\u015f su (iste\u011fe ba\u011fl\u0131)<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Temel Teknik Avantajlar<\/h2>\n
\n
\n

E\u015fle\u015fen mod\u00fcller i\u00e7in hassas h\u00fccre s\u0131ralamas\u0131<\/h4>\n

Bu hat, gelen her bir h\u00fccrenin voltaj\u0131n\u0131 ve i\u00e7 direncini \u00f6l\u00e7er. Ard\u0131ndan, benzer parametrelere sahip h\u00fccreleri ayn\u0131 mod\u00fclde grupland\u0131r\u0131r; bu, pil \u00f6mr\u00fcn\u00fcn uzamas\u0131 ve dengeli \u015farj i\u00e7in kritik \u00f6neme sahiptir.\n <\/p><\/div>\n

\n

Mikron seviyesinde lazer\/ultrasonik kaynak<\/h4>\n

Y\u00fcksek g\u00fc\u00e7l\u00fc fiber lazer veya ultrasonik kaynak, bara ve h\u00fccre ba\u011flant\u0131 noktalar\u0131 aras\u0131nda d\u00fc\u015f\u00fck diren\u00e7li, y\u00fcksek mukavemetli ba\u011flant\u0131lar sa\u011flar. \u0130ste\u011fe ba\u011fl\u0131 koaksiyel izleme, kaynak penetrasyonunu ger\u00e7ek zamanl\u0131 olarak kontrol eder.\n <\/p><\/div>\n

\n

Entegre EOL test istasyonu<\/h4>\n

Kapsaml\u0131 bir test d\u00fczene\u011fi, yal\u0131t\u0131m direncini, dielektrik dayan\u0131m\u0131n\u0131, \u015farj\/de\u015farj performans\u0131n\u0131 ve BMS dengelemesini do\u011frular. Sonu\u00e7lar, eksiksiz kalite dok\u00fcmantasyonu i\u00e7in paket seri numaras\u0131na g\u00f6re kaydedilir.\n <\/p><\/div>\n

\n

G\u00fcvenlik uyumlulu\u011fu i\u00e7in tam izlenebilirlik.<\/h4>\n

Her h\u00fccre kimli\u011fi taran\u0131r ve s\u0131ralama verileriyle ili\u015fkilendirilir. Kaynak parametreleri ve EOL test sonu\u00e7lar\u0131, paket seri numaras\u0131yla birlikte saklanarak, d\u00fczenleyici denetimler ve m\u00fc\u015fteri gereksinimleri i\u00e7in eksiksiz izlenebilirlik sa\u011flan\u0131r.\n <\/p><\/div>\n<\/p><\/div>\n

\n Sekt\u00f6r liderlerinin g\u00fcvendi\u011fi<\/span><\/p>\n
\n
\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"\u00c7AK\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Yol\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

M\u00fc\u015fteri Ba\u015far\u0131 \u00d6yk\u00fcs\u00fc \u2013 Elektrikli Ara\u00e7 Batarya Paketi \u00dcreticisi<\/h3>\n

Avrupa merkezli bir elektrikli ara\u00e7 batarya paketi \u00fcreticisi, 21700 silindirik h\u00fccre boyutunu kullanarak (800 volt) mod\u00fcller \u00fcretme kapasitesini art\u0131rmak istiyordu. Mevcut yar\u0131 manuel hatlar\u0131nda hem h\u00fccre s\u0131ralama hatalar\u0131 hem de kaynak penetrasyonunda tutars\u0131zl\u0131klar ya\u015fan\u0131yordu; ancak bu sorunu gidermek i\u00e7in Benlong, a\u015fa\u011f\u0131dakileri i\u00e7eren tamamen otomatik bir lityum batarya paketi mod\u00fcl \u00fcretim hatt\u0131 tasarlad\u0131 ve in\u015fa etti:<\/p>\n

\n
98%<\/strong> H\u00fccre ay\u0131rma verimi (voltaj\/IR e\u015fle\u015fmesi)<\/div>\n
0.2%<\/strong> Kaynak hatas\u0131 oran\u0131 (2,5%'den d\u00fc\u015ft\u00fc)<\/div>\n
+150%<\/strong> \u0130\u015flem hacmi (vardiya ba\u015f\u0131na 60 ila 150 mod\u00fcl)<\/div>\n<\/p><\/div>\n

M\u00fc\u015fteri, 14 ay i\u00e7inde hatlara yapt\u0131\u011f\u0131 yat\u0131r\u0131m\u0131 geri kazand\u0131 ve sekt\u00f6r taraf\u0131ndan onaylanm\u0131\u015f bir kalite standard\u0131 elde etti.<\/p>\n<\/p><\/div>\n

Uygulamalar ve Entegrasyon<\/h2>\n
\n
\n
Elektrikli ara\u00e7 (EV) batarya paketleri<\/strong> \u2013 400V\/800V mod\u00fcller, silindirik veya prizmatik h\u00fccreler<\/div>\n
Enerji depolama sistemleri (ESS)<\/strong> \u2013 Konut ve end\u00fcstriyel \u00f6l\u00e7ekli ak\u00fc raflar\u0131<\/div>\n
E-bisiklet \/ e-scooter bataryalar\u0131<\/strong> \u2013 Y\u00fcksek hacimli k\u00fc\u00e7\u00fck paket montaj\u0131<\/div>\n
Elektrikli el aletlerinin pilleri<\/strong> \u2013 Ak\u00fcl\u00fc aletler i\u00e7in silindirik pil paketleri<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u00d6zel M\u00fchendislik ve Teslimat<\/h2>\n
\n
1. Proses tasar\u0131m\u0131<\/strong> 30-45 g\u00fcn \u00b7 h\u00fccre ve paket \u00f6zellikleri, hedef kapasite<\/div>\n
2. Hat d\u00fczeni ve sim\u00fclasyonu<\/strong> 20-30 g\u00fcn \u00b7 3D yerle\u015fim plan\u0131, \u00e7evrim s\u00fcresi analizi<\/div>\n
3. \u00dcretim<\/strong> 90-120 g\u00fcn<\/div>\n
4. Pre-FAT<\/strong> Benlong fabrikas\u0131nda<\/div>\n
5. Kurulum ve devreye alma<\/strong> Yerinde \u00e7al\u0131\u015fma s\u00fcresi 15-20 g\u00fcn<\/div>\n
6. Son SAT s\u0131nav\u0131 ve e\u011fitim<\/strong> 7-10 g\u00fcn \u00b7 kabul raporu<\/div>\n<\/p><\/div>\n
\n

\u00d6zel Lityum Batarya Paketi Hatt\u0131 i\u00e7in Fiyat Teklifi \u0130steyin<\/h2>\n

L\u00fctfen pil h\u00fccresi \u00f6zelliklerinizi, ambalaj tasar\u0131m\u0131n\u0131z\u0131 ve istedi\u011finiz nihai \u00fcretim s\u00fcrecini payla\u015f\u0131n. Bu bilgilere dayanarak, m\u00fchendislik ekibimiz s\u00fcrecin t\u00fcm unsurlar\u0131n\u0131 (ay\u0131klama, kaynak\/i\u015fleme, BMS entegrasyonu, hat sonu testleri) i\u00e7eren \u00f6zel bir hat geli\u015ftirecek ve eksiksiz bir yat\u0131r\u0131m getirisi de\u011ferlendirmesi yapacakt\u0131r.<\/p>\n

\u015eimdi bilgi al\u0131n<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | E-posta: xsb@benlongkj.cn | \u0130ngilizce ve \u00c7ince destek<\/p>\n<\/p><\/div>\n

\n
\n

Ak\u00fc Otomasyonu \u0130\u00e7in Neden Benlong'u Se\u00e7melisiniz?<\/h3>\n