{"id":1916,"date":"2026-10-08T15:49:47","date_gmt":"2026-10-08T15:49:47","guid":{"rendered":"https:\/\/benlongkj.com\/?p=1916"},"modified":"2026-10-08T15:51:43","modified_gmt":"2026-10-08T15:51:43","slug":"industrial-automation-products-factory-efficiency","status":"publish","type":"post","link":"https:\/\/benlongkj.com\/tr\/blog\/industrial-automation-products-factory-efficiency\/","title":{"rendered":"End\u00fcstriyel Otomasyon \u00dcr\u00fcnleri Fabrika Verimlili\u011fi"},"content":{"rendered":"<p>Otomatik ekipman kuran ki\u015filer \u00fcretimin artmas\u0131n\u0131 bekler. Ancak, \u00e7ok az\u0131 \u00fcretimin ne kadar artt\u0131\u011f\u0131n\u0131 ve nedenini bilir. Bu konu \u00f6nemlidir \u00e7\u00fcnk\u00fc \u00fcretim, en az alt\u0131 ba\u015fka g\u00f6stergeden olu\u015ftu\u011fundan tek bir rakamla tan\u0131mlanamaz; baz\u0131lar\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde etkilenirken baz\u0131lar\u0131 hi\u00e7 etkilenmez. Bu makale bu noktaya odaklanmaktad\u0131r.<\/p>\n<blockquote><p>\u00d6zetle, fabrikalar\u0131n verimlili\u011fi, operat\u00f6r verimini art\u0131ran, OEE'yi iyile\u015ftiren ve \u00fcretim sonras\u0131 geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclen malzeme hacmini, \u00fcretim teslim s\u00fcrelerini ve nihai \u00fcr\u00fcn\u00fcn enerji t\u00fcketimini azaltan s\u00fcre\u00e7leri otomatikle\u015ftiren ara\u00e7lar sayesinde artar. D\u00fcnya Ekonomik Forumu'nun K\u00fcresel Deniz Feneri A\u011f\u0131'na ait fabrikalar i\u00e7in i\u015fg\u00fcc\u00fc verimlili\u011fi yakla\u015f\u0131k -50 artarken, teslim s\u00fcreleri neredeyse azalm\u0131\u015f, hata oranlar\u0131 yakla\u015f\u0131k d\u00fc\u015fm\u00fc\u015f ve enerji t\u00fcketimi yakla\u015f\u0131k -28 oran\u0131nda azalt\u0131lm\u0131\u015ft\u0131r. Bu de\u011fi\u015fiklikler ger\u00e7ek olmakla birlikte sadece baz\u0131 k\u0131s\u0131mlarda mevcuttur ve s\u00fcrecin otomatikle\u015ftirilebilecek kadar sorunsuz olmas\u0131na ba\u011fl\u0131d\u0131r.<\/p><\/blockquote>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1917\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/10\/Industrial-Automation-Products-Factory-Efficiency.webp\" alt=\"End\u00fcstriyel Otomasyon \u00dcr\u00fcnleri Fabrika Verimlili\u011fi\" width=\"1448\" height=\"1086\" \/><\/p>\n<h2>\u201cVerimlilik\u201d asl\u0131nda sahada ne anlama gelir<\/h2>\n<p>Y\u00f6neticiler ve m\u00fchendisler bu terimi kulland\u0131\u011f\u0131nda terminoloji farkl\u0131l\u0131k g\u00f6sterir \u00e7\u00fcnk\u00fc bu iki meslek genellikle g\u00fcnl\u00fck uygulamada kesi\u015fmez. Alt\u0131 \u00f6l\u00e7\u00fcm\u00fcn yeterli oldu\u011fu iyi bilinmektedir.<\/p>\n<ul>\n<li>Saat ba\u015f\u0131na \u00fcretim miktar\u0131 veya operat\u00f6r ba\u015f\u0131na \u00fcretilen miktar. \u0130kinci parametre \u00fccretleri belirler.<\/li>\n<li>OEE \u00fc\u00e7 rakamdan olu\u015fur: kullan\u0131labilirlik, performans ve kalite \u00e7arp\u0131m\u0131. Teorik kapasitenizin ger\u00e7ek kullan\u0131m derecesini size g\u00f6sterebilir.<\/li>\n<li>\u0130lk ge\u00e7i\u015f verimi ve hurda oran\u0131, i\u015flenmesi veya at\u0131lmas\u0131 gereken her \u015feyi temsil eder. Bu, birinin zaten bunun i\u00e7in \u00f6deme yapt\u0131\u011f\u0131 anlam\u0131na gelir.<\/li>\n<li>Teslim s\u00fcresi ve i\u015fte ilerleme, sipari\u015fin verilmesinden teslimat an\u0131na kadar ge\u00e7en s\u00fcreyi g\u00f6sterdi\u011finden, kusurlar\u0131 ve bo\u015fta duran nakit f\u0131rsatlar\u0131n\u0131 gizlemek i\u00e7in kullan\u0131labilir.<\/li>\n<li>Bir \u00fcr\u00fcn birimi \u00fcretirken t\u00fcketilen enerji ve birim \u00fcr\u00fcn \u00fcretiminde kullan\u0131lan malzeme, otomasyonun yan \u00fcr\u00fcn\u00fc olarak de\u011fi\u015fen maliyetler olarak adland\u0131r\u0131labilir.<\/li>\n<li>Tek \u00fcr\u00fcn \u00fcretiminde de\u011fi\u015fim s\u00fcresi \u00f6nemsizdir.<\/li>\n<\/ul>\n<p>Otomasyon \u00fcretim hatlar\u0131n\u0131 farkl\u0131 \u015fekilde etkiler. Do\u011fru kullan\u0131lan bir \u00fcretim hatt\u0131 verimlili\u011fini bir y\u0131l i\u00e7inde iki kat\u0131na \u00e7\u0131karabilir. Ancak, kusurlu bir \u00fcretim s\u00fcrecini kusurlu par\u00e7alar\u0131 daha y\u00fcksek oranda \u00fcretmek i\u00e7in iyile\u015ftirmez.<\/p>\n<h2>En g\u00fcvenilir \u015fekilde ortaya \u00e7\u0131kan kazan\u00e7lar<\/h2>\n<p>Kaydedilmi\u015f pratik durumlar\u0131n analizi, tekrar eden birka\u00e7 fakt\u00f6r\u00fc ortaya koymaktad\u0131r. OEE iyile\u015ftirmesi genellikle tesisin ba\u015flang\u0131\u00e7 durumuna ba\u011fl\u0131 olarak ile aras\u0131nda de\u011fi\u015fmektedir. \u0130\u015f g\u00fcc\u00fc verimlili\u011findeki art\u0131\u015f, belirli tesisler i\u00e7in \u00e7ok daha geni\u015f bir aral\u0131kta ( ile aras\u0131nda) elde edilebilir. \u0130lk Lighthouse gruplar\u0131 a\u00e7\u0131s\u0131ndan, burada ortalama i\u015f g\u00fcc\u00fc art\u0131\u015f\u0131 0'\u00fc a\u015fm\u0131\u015ft\u0131r. Ayn\u0131 e\u011filim maliyetlerin azalt\u0131lmas\u0131 i\u00e7in de ge\u00e7erlidir. Bir \u00fcr\u00fcn\u00fcn maliyeti en y\u00fcksek durumda yakla\u015f\u0131k azalm\u0131\u015fken, \u00fcretici denetim s\u00fcrecini otomatikle\u015ftirdi\u011finde kalite ile ilgili giderlerdeki azalma \u00e7ok daha y\u00fcksektir.<\/p>\n<p>Bu rakamlar\u0131n mant\u0131\u011f\u0131 a\u00e7\u0131kt\u0131r: otomasyon de\u011fi\u015fkenli\u011fi ortadan kald\u0131r\u0131r. Robotlar birka\u00e7 saat \u00e7al\u0131\u015ft\u0131ktan sonra yorulmaz, Pazartesi sabah\u0131 vidalar\u0131 farkl\u0131 s\u0131kmaz ve gecikmeler nedeniyle testleri atlamaz. S\u00fcre\u00e7 otomatikle\u015ftirildi\u011fi anda, ona ba\u011fl\u0131 olan her \u015fey an\u0131nda iyile\u015fir. Hangi faydalar\u0131n hangi s\u0131rayla ortaya \u00e7\u0131kt\u0131\u011f\u0131n\u0131 g\u00f6rmek istiyorsan\u0131z, bu \u00f6zet <a href=\"https:\/\/benlongkj.com\/tr\/blog\/industrial-automation-solutions-efficiency-benefits\/\">end\u00fcstriyel otomasyon verimlilik faydalar\u0131<\/a> tesis taraf\u0131nda onlar\u0131 ad\u0131m ad\u0131m ele almaktad\u0131r.<\/p>\n<h2>Say\u0131lar nereden geliyor<\/h2>\n<p>Konunun en y\u00fcksek otoritesi D\u00fcnya Ekonomik Forumu\u2019nun K\u00fcresel Lighthouse A\u011f\u0131d\u0131r. Kurum taraf\u0131ndan End\u00fcstri 4.0 teknolojisini ba\u015far\u0131yla uygulayan 238 fabrika tan\u0131nm\u0131\u015ft\u0131r. Bu tesislerin sonu\u00e7lar\u0131 denetlenmi\u015f ve do\u011frulanm\u0131\u015ft\u0131r.<\/p>\n<p>Eski fabrikalardan elde edilen istatistikler \u015fa\u015f\u0131rt\u0131c\u0131d\u0131r. Orijinal gruptaki \u00fcretkenlik de\u011fi\u015fiklikleri 0 \u00e7\u0131kt\u0131 art\u0131\u015f\u0131, 0 verimlilik art\u0131\u015f\u0131 ve genel ekipman etkinli\u011fi (OEE) art\u0131\u015f\u0131 sa\u011flam\u0131\u015ft\u0131r. Maliyetler yakla\u015f\u0131k azalm\u0131\u015f, enerji t\u00fcketimi d\u00fc\u015fm\u00fc\u015f ve teslim s\u00fcresi k\u0131salm\u0131\u015ft\u0131r. Ancak, grup sonu\u00e7lar\u0131 daha ger\u00e7ek\u00e7idir. \u00d6rne\u011fin, Eyl\u00fcl 2025\u2019te eklenen bir fabrika grubu ortalama i\u015f g\u00fcc\u00fc verimlili\u011fi art\u0131\u015f\u0131, teslim s\u00fcresi azalmas\u0131, daha d\u00fc\u015f\u00fck hata oran\u0131 ve daha az enerji t\u00fcketimi sa\u011flam\u0131\u015ft\u0131r.<\/p>\n<p>Yat\u0131r\u0131m getirileri \u00fc\u00e7 y\u0131l i\u00e7inde iki-\u00fc\u00e7 kat\u0131ndan daha y\u00fcksek olup, be\u015f y\u0131l sonra d\u00f6rt veya be\u015f kat\u0131na ula\u015fmaktad\u0131r. Bu iyi bir sonu\u00e7tur, ancak sonucun an\u0131nda ger\u00e7ekle\u015fmedi\u011fi unutulmamal\u0131d\u0131r. Ba\u015far\u0131l\u0131 fabrikalar otomasyon program\u0131n\u0131 sermaye yat\u0131r\u0131m\u0131 olarak g\u00f6rmemektedir.<\/p>\n<h2>D\u00fcnya standartlar\u0131nda otomasyon sahada nas\u0131l g\u00f6r\u00fcn\u00fcr<\/h2>\n<p>Teoride, verimlilik tart\u0131\u015fmas\u0131 basit bir kavramd\u0131r. Ancak pratikte, en iyi verimlili\u011fi sa\u011flayan \u015firketleri analiz etmek \u00e7ok daha iyidir \u2013 yani, kimsenin \u00e7al\u0131\u015fmad\u0131\u011f\u0131 i\u00e7in \u0131\u015f\u0131\u011fa ihtiya\u00e7 duyulmayan \u201c\u0131\u015f\u0131k kapal\u0131\u201d fabrikalar. Bu t\u00fcr fabrikalar, s\u00fcre\u00e7lerin gerekli stabilite seviyesine ve y\u00fcksek \u00fcretim hacmine sahip olmas\u0131 nedeniyle genellikle elektronik \u00fcr\u00fcn ve bile\u015fen \u00fcretimi ile ili\u015fkilidir ve bu da \u015firketlerin ticari olarak \u00e7ekici olmas\u0131n\u0131 sa\u011flar.<\/p>\n<p>Yayg\u0131n olarak al\u0131nt\u0131lanan \u00f6rnekler iyi belgelenmi\u015ftir, bunlar aras\u0131nda <a href=\"https:\/\/benlongkj.com\/tr\/blog\/famous-dark-factories-around-the-world-real-examples-of-lights-out-manufacturing\/\">d\u00fcnya \u00e7ap\u0131nda faaliyet g\u00f6steren karanl\u0131k fabrikalar bulunmaktad\u0131r<\/a> \u2014 Japonya\u2019daki Fanuc\u2019un robotun robot \u00fcretti\u011fi fabrikas\u0131ndan \u00c7in ve Kore\u2019deki tam otomatik elektronik hatlar\u0131na kadar. Bunlar\u0131 birbirine ba\u011flayan \u00e7ekirdek, teknoloji de\u011fil disiplin: standartla\u015ft\u0131r\u0131lm\u0131\u015f \u00fcr\u00fcn ve i\u015flem, operat\u00f6rler taraf\u0131ndan neredeyse fark edilmeden t\u00fcm hatt\u0131n \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flayan bir bak\u0131m sistemi ile birlikte.<\/p>\n<p>Bu noktan\u0131n \u00f6nemi anla\u015f\u0131lmayabilir, \u00e7\u00fcnk\u00fc \u0131\u015f\u0131k kapal\u0131 bir hat, insan yoklu\u011fundan dolay\u0131 maliyet tasarrufu sa\u011flamaz, ancak de\u011fi\u015fkenli\u011fin tamamen yoklu\u011fundan dolay\u0131 tasarruf sa\u011flar ve \u00e7ok s\u0131n\u0131rl\u0131 say\u0131da m\u00fchendis kullan\u0131r, operat\u00f6r de\u011fil.<\/p>\n<h2>Elektrik bile\u015feni ve elektronik montaj\u0131nda verimlilik<\/h2>\n<p>Alan\u0131m\u0131z devre kesici \u00fcretimi oldu\u011fundan, bunu ayr\u0131nt\u0131l\u0131 olarak ele alaca\u011f\u0131z ve sadece bu alan\u0131n soyut bir \u00f6rne\u011fini vermeyece\u011fiz. Devre kesici \u00fcretimi, hassas montaj, fonksiyonel test ve zorunlu 100% kontrol\u00fc i\u00e7ermesi nedeniyle m\u00fckemmel bir \u00f6rnektir \u2014 insan eme\u011finin yava\u015f, d\u00fczensiz ve ekonomik olmad\u0131\u011f\u0131 alanlar.<\/p>\n<p>Tipik bir MCB veya MCCB otomatik \u00fcretim hatt\u0131, \u00fcr\u00fcnlerin manuel veya yar\u0131 manuel montaj\u0131, testi ve i\u015faretlenmesini bir zincir halinde i\u00e7erir. Verimlilik, \u00fc\u00e7 ana fakt\u00f6re ba\u011fl\u0131 olarak sa\u011flan\u0131r: montaj h\u0131z\u0131 bir kutup \u00fcretimi i\u00e7in iki saniyeyi ge\u00e7mez, her par\u00e7an\u0131n tam kalibrasyonu operat\u00f6r\u00fcn dikkatine de\u011fil makineye b\u0131rak\u0131l\u0131r ve test verileri otomatik olarak toplan\u0131r. Bu t\u00fcr hatlar, projelerimiz i\u00e7in in\u015fa etti\u011fimiz hatlard\u0131r ve ayn\u0131 mimari MCCB, RCBO, hava devre kesici ve vakum devre kesici \u00fcretimi i\u00e7in de ge\u00e7erlidir. <a href=\"https:\/\/benlongkj.com\/tr\/mcb-automatic-production-line\/\">MCB otomatik \u00fcretim hatt\u0131<\/a> Buradaki daha geni\u015f sorun, bu sekt\u00f6rde verimlilik art\u0131\u015flar\u0131n\u0131n genel olarak h\u0131zdan de\u011fil, emek yo\u011fun test ve kalibrasyon prosed\u00fcrlerinin ortadan kald\u0131r\u0131lmas\u0131ndan kaynaklanma e\u011filiminde olmas\u0131d\u0131r. Bu i\u015flemler nitelikli personel gerektirir, dok\u00fcmantasyon olu\u015fturur ve bir \u00fcr\u00fcn m\u00fc\u015fteri taraf\u0131ndan kabul edilmeden \u00f6nce denetimden ge\u00e7emezse \u00e7at\u0131\u015fmaya yol a\u00e7ar.<\/p>\n<p>Otomasyonun d\u00fczeltemedi\u011fi \u015feyler.<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1918\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/10\/What-automation-does-not-fix.webp\" alt=\"Bu, \u00e7o\u011fu tedarik\u00e7i i\u00e7eri\u011finin kapsamad\u0131\u011f\u0131 ancak bir projenin karl\u0131 olup olmad\u0131\u011f\u0131n\u0131 belirleyen k\u0131s\u0131md\u0131r:\" width=\"1448\" height=\"1086\" \/><\/p>\n<h2>Bu, \u00e7o\u011fu tedarik\u00e7i i\u00e7eri\u011finin kapsamad\u0131\u011f\u0131 ancak bir projenin karl\u0131 olup olmad\u0131\u011f\u0131n\u0131 belirleyen k\u0131s\u0131md\u0131r:<\/h2>\n<p>S\u00fcre\u00e7 istikrars\u0131zl\u0131\u011f\u0131. Manuel bir s\u00fcre\u00e7, nas\u0131l yap\u0131lmas\u0131 gerekti\u011fi konusunda anla\u015fmazl\u0131k nedeniyle de\u011fi\u015fken sonu\u00e7lara yol a\u00e7\u0131yorsa, otomatikle\u015ftirmek bu yanl\u0131\u015f \u00e7\u00f6z\u00fcm\u00fc kilitler. \u00d6nce s\u00fcreci d\u00fczeltmeli, sonra otomatikle\u015ftirmelisiniz.<\/p>\n<ul>\n<li>D\u00fc\u015f\u00fck hacim ve y\u00fcksek \u00e7e\u015fitlilik. Otomasyon, \u00fcr\u00fcn olduk\u00e7a stabil ise verimlidir. \u00dcr\u00fcn\u00fc her hafta de\u011fi\u015ftirmeniz gerekiyorsa, de\u011fi\u015fim maliyetleri t\u00fcm k\u00e2r\u0131n\u0131z\u0131 yiyebilir.<\/li>\n<li>Yanl\u0131\u015f veri ve yetersiz bak\u0131m. Otomatik bir hat, manuel olandan farkl\u0131 \u015fekilde ar\u0131za yapar. Durum izleme ve sorun giderme uzmanlar\u0131 yoksa, duru\u015f s\u00fcresi artacakt\u0131r.<\/li>\n<li>\u0130lk yat\u0131r\u0131m ve geri \u00f6deme s\u00fcresi. Tam otomatik bir hat b\u00fcy\u00fck bir yat\u0131r\u0131m gerektirir. Geri \u00f6deme s\u00fcresi genellikle \u00fc\u00e7 ila be\u015f y\u0131l aras\u0131ndad\u0131r ve ilk y\u0131l neredeyse k\u00e2rl\u0131 de\u011fildir.<\/li>\n<li>Beceri sorunu. Daha az \u00e7al\u0131\u015fan de\u011fil, farkl\u0131 becerilere sahip \u00e7al\u0131\u015fanlara ihtiyac\u0131n\u0131z vard\u0131r.<\/li>\n<li>Beceri meselesi. Daha az \u00e7al\u0131\u015fan ihtiyac\u0131n\u0131z yok, farkl\u0131 becerilere sahip \u00e7al\u0131\u015fanlara ihtiyac\u0131n\u0131z var.<\/li>\n<\/ul>\n<p>Basit\u00e7e s\u00f6ylemek gerekirse, otomasyon s\u00fcrecinizi al\u0131r ve \u00e7arpar. \u0130yi belgelenmi\u015f bir y\u00f6nteme sahipseniz, otomasyonla \u00e7arp\u0131lan iyi sonu\u00e7lar verebilir. B\u00f6yle bir y\u00f6nteme sahip de\u011filseniz, size bir \u015feyler verir. Bu denge hakk\u0131nda daha fazlas\u0131 i\u00e7in <a href=\"https:\/\/benlongkj.com\/tr\/blog\/what-benefits-can-we-derive-from-automation\/\">otomasyondan ger\u00e7ek\u00e7i olarak ne bekleyebilece\u011finize<\/a>.<\/p>\n<h2>\u00d6ncesini ve sonras\u0131n\u0131 \u00f6l\u00e7\u00fcn, yoksa bilemezsiniz<\/h2>\n<p>Bir otomasyon projesinin ba\u015far\u0131s\u0131n\u0131 garanti alt\u0131na alman\u0131n temel ad\u0131m\u0131, verilerinizi \u00f6nceden do\u011frulamakt\u0131r. En az bir tam \u00e7eyrek d\u00f6nem boyunca, OEE, ilk ge\u00e7i\u015f verimi, hurda y\u00fczdesi, i\u015f\u00e7i ba\u015f\u0131na \u00fcretim, \u00fcr\u00fcn teslim s\u00fcresi ve birim ba\u015f\u0131na t\u00fcketilen enerji verilerini toplay\u0131n. Proje tamamland\u0131ktan sonra bu parametreleri ayn\u0131 \u015fekilde hesaplay\u0131n.<\/p>\n<p>Bu terimlerin her birinin ne anlama geldi\u011fini tan\u0131mlamak d\u00fc\u015f\u00fcnd\u00fc\u011f\u00fcn\u00fczden daha \u00f6nemlidir. OEE, proje \u00f6ncesinde planl\u0131 duru\u015flar hari\u00e7 hesaplan\u0131p sonras\u0131nda dahil edilirse, asl\u0131nda ger\u00e7ekle\u015fmeyen \u00f6nemli bir ba\u015far\u0131s\u0131zl\u0131\u011f\u0131 g\u00f6sterebilir. Form\u00fclleri yaz\u0131n, finans departman\u0131 ile anla\u015f\u0131n ve de\u011fi\u015ftirmeyin.<\/p>\n<p>Bu noktada bir MES devreye girer \u2014 s\u00fcreci y\u00f6netmek i\u00e7in de\u011fil, rakamlar\u0131 tam ba\u011f\u0131ms\u0131zl\u0131kla ve zaman \u00e7izelgelerine ba\u011fl\u0131 kalmadan toplamak i\u00e7in bir ara\u00e7 olarak. Bu terim size yeni geliyorsa, bu a\u00e7\u0131klama <a href=\"https:\/\/benlongkj.com\/tr\/blog\/what-is-mes-in-manufacturing\/\">MES'in \u00fcretimde ne yapt\u0131\u011f\u0131na<\/a> makineler ile ERP sistemi aras\u0131ndaki konumunu ve neden bu katman\u0131n \u00f6l\u00e7\u00fcmlerin g\u00fcvenilir olmas\u0131n\u0131 sa\u011flad\u0131\u011f\u0131n\u0131 kapsar.<\/p>\n<h2>S\u0131k\u00e7a Sorulan Sorular<\/h2>\n<h3>End\u00fcstriyel otomasyon fabrika verimlili\u011fini ne kadar art\u0131r\u0131r?<\/h3>\n<p>Ba\u015flang\u0131\u00e7 noktas\u0131 \u00f6nemli bir fakt\u00f6rd\u00fcr. Farkl\u0131 tesisler i\u00e7in belirtilen rakamlar, yaln\u0131zca OEE rakamlar\u0131nda yakla\u015f\u0131k \u2019den \u2019un \u00fczerine kadar iyile\u015fme ve i\u015f g\u00fcc\u00fcn\u00fcn genel verimlilik rakamlar\u0131nda \u2019den \u2019nin \u00fczerine kadar iyile\u015fme sa\u011flayabildiklerini g\u00f6sterirken, Lighthouse tesisleri \u00e7ok daha fazla ilerleme g\u00f6stermektedir. D\u00fc\u015f\u00fck ba\u015flang\u0131\u00e7 noktas\u0131 ve stabil bir s\u00fcrece sahip tesisler en \u00f6nemli fayday\u0131 elde eder.<\/p>\n<h3>Hangi verimlilik metri\u011fi \u00f6nce iyile\u015ftirilmelidir?<\/h3>\n<p>\u00c7o\u011fu durumda, ilk ge\u00e7i\u015f verimi hi\u00e7bir anlam ifade etmez. Artan hurda oran\u0131yla birlikte verimi \u00e7arpmak anlams\u0131zd\u0131r ve kalite kay\u0131plar\u0131 i\u015f\u00e7ilik, malzeme, enerji ve garanti maliyetlerinde birlikte mevcuttur. Verim stabil hale geldikten sonra, OEE\u2019deki iyile\u015fmeler ger\u00e7ek bir \u00e7\u0131kt\u0131 art\u0131\u015f\u0131na yol a\u00e7ar.<\/p>\n<h3>Otomasyon enerji t\u00fcketimini azalt\u0131r m\u0131?<\/h3>\n<p>Genel olarak evet, ancak \u015fa\u015f\u0131rt\u0131c\u0131 nedenlerle. Do\u011frudan tasarruflar servo s\u00fcr\u00fcc\u00fcler ve motorlardan ve bo\u015fta \u00e7al\u0131\u015fma olmamas\u0131ndan kaynaklan\u0131r. Daha b\u00fcy\u00fck dolayl\u0131 tasarruflar ise hurda par\u00e7a say\u0131s\u0131n\u0131n azalmas\u0131ndan gelir \u2013 hurda olan t\u00fcm par\u00e7alar tam enerji ve malzeme girdilerini t\u00fcketmi\u015ftir. Lighthouse tesislerinin raporlar\u0131na g\u00f6re enerji tasarrufu ila aras\u0131nda de\u011fi\u015fmektedir.<\/p>\n<h3>Otomatik \u00fcretim hatt\u0131n\u0131n geri \u00f6deme s\u00fcresi nedir?<\/h3>\n<p>Geleneksel aral\u0131k \u00fc\u00e7 ila be\u015f y\u0131l aras\u0131nda olup, Lighthouse taraf\u0131ndan belgelenen \u00e7e\u015fitli vakalarda \u00fc\u00e7 y\u0131ll\u0131k YG, yakla\u015f\u0131k 2-3 kat olarak belirtilirken, be\u015f y\u0131ll\u0131k YG 4-5 kat aras\u0131ndad\u0131r. YG, kalibrasyon ve test uygulamalar\u0131 gibi nitelikli y\u00fcksek maliyetli insan i\u015f g\u00fcc\u00fcn\u00fcn yerini ald\u0131\u011f\u0131nda daha k\u0131sa olurken, d\u00fc\u015f\u00fck ak\u0131\u015f ve y\u00fcksek kar\u0131\u015f\u0131m ortamlar\u0131nda daha uzun s\u00fcrer.<\/p>\n<h2>Kaynak\u00e7a<\/h2>\n<ol>\n<li><a href=\"https:\/\/www.weforum.org\/projects\/global_lighthouse_network\" rel=\"nofollow noopener\" target=\"_blank\">D\u00fcnya Ekonomik Forumu \u2014 K\u00fcresel Lighthouse A\u011f\u0131 ve ileri \u00fcretim etkisi<\/a><\/li>\n<li><a href=\"https:\/\/www.mckinsey.com\/capabilities\/operations\/our-insights\" rel=\"nofollow noopener\" target=\"_blank\">McKinsey &amp; Company \u2014 \u00dcretim verimlili\u011fi ve Lighthouse program\u0131 \u00fczerine operasyonel i\u00e7g\u00f6r\u00fcler<\/a><\/li>\n<li><a href=\"https:\/\/www.isa.org\/isa95\" rel=\"nofollow noopener\" target=\"_blank\">ISA \u2014 ISA-95 i\u015fletme-kontrol sistemi entegrasyon standard\u0131<\/a><\/li>\n<li><a href=\"https:\/\/www.iso.org\/\" rel=\"nofollow noopener\" target=\"_blank\">ISO \u2014 ISO 22400, \u00dcretim operasyon y\u00f6netimi i\u00e7in anahtar performans g\u00f6stergeleri<\/a><\/li>\n<li><a href=\"https:\/\/www.plasticsindustry.org\/\" rel=\"nofollow noopener\" target=\"_blank\">Plastik Sanayi Derne\u011fi \u2014 Bile\u015fen \u00fcretimi i\u00e7in otomasyon ve verimlilik k\u0131yaslamalar\u0131<\/a><\/li>\n<\/ol>\n<h2>\u00c7\u00f6z\u00fcm<\/h2>\n<p>Fabrika s\u00fcre\u00e7leri, end\u00fcstriyel otomasyon teknolojilerinin yard\u0131m\u0131yla daha etkili hale gelebilir, ancak dar bir parametre listesi \u00fczerinde \u00e7al\u0131\u015f\u0131rlar. Yard\u0131mc\u0131 olduklar\u0131 s\u00fcre\u00e7ler aras\u0131nda \u00fcretimin g\u00fcvenilirli\u011fi, bir operat\u00f6r\u00fcn kapasitesi, \u00fcretim etkinli\u011fi ile yap\u0131lan i\u015f miktar\u0131 ve kullan\u0131lan enerji miktar\u0131 bulunur. End\u00fcstriyel otomasyon, etkisiz \u00fcretim kal\u0131plar\u0131n\u0131 olu\u015fturmaz ve d\u00fc\u015f\u00fck \u00e7\u0131kt\u0131 miktar\u0131na sahip tesislerin belirli \u00fcretim sorunlar\u0131n\u0131 \u00e7\u00f6zmez. Sonu\u00e7lar, \u015firketlerin otomasyondan \u00f6nce s\u00fcrecin istikrar\u0131n\u0131 sa\u011flamalar\u0131 ve sonucu \u00f6l\u00e7meleri sayesinde elde edilmi\u015ftir.<\/p>\n<p>Devre kesiciler, enerji da\u011f\u0131t\u0131m sistemleri vb. elektrikli \u00fcr\u00fcnlerle ilgileniyorsan\u0131z, MCB, MCCB ve di\u011fer \u00fcr\u00fcnler dahil olmak \u00fczere devre kesicilerin montaj\u0131, \u00fcretimi ve testini i\u00e7erecek t\u00fcm gerekli ekipmanlar\u0131 kapsayan \u00fcretim hatlar\u0131 geli\u015ftirebiliriz. Tek yapman\u0131z gereken maksimum \u00e7evrim s\u00fcresi ve gereken \u00fcr\u00fcn miktar\u0131n\u0131 sa\u011flamakt\u0131r. Ard\u0131ndan, bro\u015f\u00fcr yakla\u015f\u0131m\u0131 yerine ger\u00e7ek hesaplamalar yard\u0131m\u0131yla \u00fcretim hatt\u0131n\u0131 donataca\u011f\u0131z.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>People who set up automatic equipment expect the production to go up. However, very few of them know just how much the production increased and why. This aspect is important because production can scarcely be defined by one figure, as it consists of at least six other indexes, some of which can be affected greatly, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":1917,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1916","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"blocksy_meta":[],"acf":[],"_links":{"self":[{"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/posts\/1916","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/comments?post=1916"}],"version-history":[{"count":3,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/posts\/1916\/revisions"}],"predecessor-version":[{"id":1921,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/posts\/1916\/revisions\/1921"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/media\/1917"}],"wp:attachment":[{"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/media?parent=1916"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/categories?post=1916"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/benlongkj.com\/tr\/wp-json\/wp\/v2\/tags?post=1916"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}