{"id":63,"date":"2026-06-01T10:37:58","date_gmt":"2026-06-01T10:37:58","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/mccb-tripping-mechanism-test-machine\/"},"modified":"2026-06-09T23:11:23","modified_gmt":"2026-06-09T23:11:23","slug":"mccb-tripping-mechanism-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/ru\/product\/mccb-tripping-mechanism-machine-product\/","title":{"rendered":"\u0438\u0441\u043f\u044b\u0442\u0430\u0442\u0435\u043b\u044c\u043d\u044b\u0439 \u0441\u0442\u0430\u043d\u043e\u043a \u0434\u043b\u044f \u043c\u0435\u0445\u0430\u043d\u0438\u0437\u043c\u0430 \u0441\u0440\u0430\u0431\u0430\u0442\u044b\u0432\u0430\u043d\u0438\u044f \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0445 \u0432\u044b\u043a\u043b\u044e\u0447\u0430\u0442\u0435\u043b\u0435\u0439 MCCB"},"content":{"rendered":"
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Rotary indexing \u00b7 Vision & force test<\/div>\n

High\u2011Throughput MCCB Tripping Mechanism Automatic Test Machine<\/h1>\n

This machine consists of a rotary-indexing automatic testing mechanism designed specifically for checking the function and mechanical performance of various parts of an MCCB trip mechanism. The rotary indexing test machine uses a high speed, precision turntable indexing design allowing it to conduct ongoing, stable testing at high production rates. It combines several inspection modules, including vision-based measurement of the closing\/opening angle, contact force and trip force measurements, peak force analysis, verifying release, and laser printing a QR code barcode on each product for complete traceability.<\/p>\n

An industrial vision system (Hikvision cameras) is housed at the testing facility to measure angles with no contact, thus accurately detecting the orientation and consistency of motion. In addition, force-displacement characteristics are recorded by using dedicated force sensors during tripping to evaluate the highest force recorded in the tripping process, as well as the release behaviour.<\/p>\n

A centralised PLC and an industrial PC synchronise all tests at their start so that each testing station has the same conditions when conducting a test. Each component will receive a unique QR code which is laser-marked to the part once it has been qualified and contains the entire test record of all tests performed to that point.<\/p>\n

The above solution increases efficiency, accuracy, and quality control for MCCB manufacturers as it automates, standardises, and provides traceability of their testing process.<\/p>\n

Standard delivery: 45-60 days | Vision angle measurement | Force & peak analysis | QR traceability<\/span><\/p>\n<\/p><\/div>\n

\n \"MCCB<\/p>\n
Rotary indexing test station (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is an MCCB Tripping Mechanism Test Machine?<\/h2>\n

The MCCB test machine is an automated systems designed specifically for testing the mechanical and functional properties of all molded case circuit breakers tripping mechanisms. These tripping mechanisms consist of cradles, latches, springs, and linkage used to operate the contacts when overloaded or shorted. The MCCB test machine uses a rotary indexing table with multiple test stations to check these areas: vision-based measurement of angles (opening\/closing), measurement of the force required to operate a contact, measurement of the force required to trip the circuit, measurement of the maximum trip force, verification of the ability to release, and marking a QR code. All test data is saved and linked to a specific QR code providing for full traceability of results. The system is built for high volume manufacturing environments where repeatability, speed, and data integrity all play an important role in producing quality products. A custom non-standard solution, the fixtures, vision algorithms and force range are designed specifically for your MCCB tripping mechanism.<\/p>\n

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\n Rotary indexing turntable<\/strong><\/p>\n

Continuous high\u2011throughput testing with multiple independent stations.<\/p>\n<\/p><\/div>\n

\n Vision\u2011based angle measurement<\/strong><\/p>\n

Hikvision cameras for non\u2011contact closing\/opening angle detection.<\/p>\n<\/p><\/div>\n

\n Contact & tripping force test<\/strong><\/p>\n

Force sensors for peak force analysis and release verification.<\/p>\n<\/p><\/div>\n

\n QR code laser marking & traceability<\/strong><\/p>\n

Unique code linked to test data for full lifecycle tracking.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Test Process & Key Stations<\/h2>\n
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\n \"Intelligence<\/p>\n
\u0418\u043d\u0442\u0435\u043b\u043b\u0435\u043a\u0442 \u0438 \u043f\u0440\u043e\u0437\u0440\u0430\u0447\u043d\u043e\u0441\u0442\u044c<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
\u042d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u043e\u0441\u0442\u044c \u0438 \u0443\u0441\u0442\u043e\u0439\u0447\u0438\u0432\u043e\u0441\u0442\u044c<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
\u041f\u0440\u043e\u0435\u043a\u0442\u0438\u0440\u043e\u0432\u0430\u043d\u0438\u0435 \u0438 \u0438\u043d\u0442\u0435\u0433\u0440\u0430\u0446\u0438\u044f<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
\u0411\u0435\u0437\u043e\u043f\u0430\u0441\u043d\u043e\u0441\u0442\u044c \u0438 \u043d\u0430\u0434\u0435\u0436\u043d\u043e\u0441\u0442\u044c<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u0422\u0435\u0445\u043d\u0438\u0447\u0435\u0441\u043a\u0438\u0435 \u0445\u0430\u0440\u0430\u043a\u0442\u0435\u0440\u0438\u0441\u0442\u0438\u043a\u0438<\/h2>\n
Rotary indexing test system for MCCB trip mechanisms. Vision angle measurement, contact\/tripping force, peak analysis, release verification, QR marking, MES traceability.<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Test station architecture<\/th>\nRotary indexing turntable with 4\u20118 independent stations (customizable)<\/td>\n<\/tr>\n
Vision measurement<\/th>\nHikvision industrial camera, angle resolution \u00b10.1\u00b0, non\u2011contact\n <\/td>\n<\/tr>\n
Force measurement range<\/th>\n10 \u2013 200 N (contact force & tripping force), accuracy \u00b11% FS\n <\/td>\n<\/tr>\n
Peak force analysis<\/th>\nAutomatic recording of maximum tripping force during release\n <\/td>\n<\/tr>\n
Release verification<\/th>\nSensors confirm correct disengagement and reset after tripping\n <\/td>\n<\/tr>\n
QR code marking<\/th>\nFiber laser (20W), DataMatrix\/QR code, automatic after pass\n <\/td>\n<\/tr>\n
Test cycle time<\/th>\n3\u20115 seconds per component (depends on station count)\n <\/td>\n<\/tr>\n
\u043e\u0442\u0441\u043b\u0435\u0436\u0438\u0432\u0430\u0435\u043c\u043e\u0441\u0442\u044c \u0434\u0430\u043d\u043d\u044b\u0445<\/th>\nTest results (angles, forces, pass\/fail) linked to QR code; MES upload\n <\/td>\n<\/tr>\n
\u0441\u0438\u0441\u0442\u0435\u043c\u0430 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u044f<\/th>\nPLC (Siemens\/Mitsubishi) + industrial PC, HMI for recipe management\n <\/td>\n<\/tr>\n
\u0418\u0441\u0442\u043e\u0447\u043d\u0438\u043a \u043f\u0438\u0442\u0430\u043d\u0438\u044f<\/th>\n380V \u00b110% 50Hz | Compressed air 0.6MPa\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

\u041e\u0441\u043d\u043e\u0432\u043d\u044b\u0435 \u0442\u0435\u0445\u043d\u0438\u0447\u0435\u0441\u043a\u0438\u0435 \u043f\u0440\u0435\u0438\u043c\u0443\u0449\u0435\u0441\u0442\u0432\u0430<\/h2>\n
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High\u2011throughput rotary indexing design<\/h4>\n

Utilizing the turntable design enables multiple workstations to perform testing at the same time (Loading Test, Vision Test, Force Test, Marking Test, Unload Test). This reduces time loss due to down time and produces cycle times as low as 3 to 5 sec\/unit; making it suitable for production lines.<\/p>\n<\/p><\/div>\n

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Non\u2011contact vision angle measurement<\/h4>\n

Hikvision cameras used for industrial applications allow for non-contact measurement of the angle of closure and the angle of opening of a mechanism, preventing wear and providing the ability to repeat measurements on multiple cycles. The system automatically detects any deviation from the nominal design angle, thus identifying any mechanisms that have been improperly assembled or have been manufactured out of specification.<\/p>\n<\/p><\/div>\n

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Comprehensive force & release analysis<\/h4>\n

Using highly accurate load cells, the device measures both the force of contact (spring preload) as well as the force of tripping (force necessary to unlatch). In addition, peak force during tripping is reported and sensors are used to confirm that all mechanisms have returned to normal configuration (fully reset) after they are tripped\u2014this is important for MCCB reliability.<\/p>\n<\/p><\/div>\n

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Full traceability with QR laser marking<\/h4>\n

Every passing device gets permanently marked with a QR Code (laser engraved). The QR Code links to a database that contains details of all the test results (Angles, Forces, Maximum Value, and Pass\/Fail). The QR Code provides complete traceability from the assembly of the device to the completion of the MCCB test. This is in accordance with the requirements of ISO 9001 and IATF 16949.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

\n \u041d\u0430\u043c \u0434\u043e\u0432\u0435\u0440\u044f\u044e\u0442 \u043b\u0438\u0434\u0435\u0440\u044b \u043e\u0442\u0440\u0430\u0441\u043b\u0438.<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success Story \u2013 MCCB Manufacturer<\/h3>\n

An industry-leading manufacturer of MCCBs was manually calibrating values or the machine\u2019s trip mechanism parts with gauges or force meters, but there was still 3% of their products that failed in the field due to inconsistent release force. Benlong supplied an 8-station rotary indexing test machine capable of checking vision angle (of the trip mechanism) testing the force it takes to release and marking it with a QR code. After being operational for only 4 months:<\/p>\n

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2,500 pcs\/shift<\/strong> Throughput (manual was 800)<\/div>\n
0.2%<\/strong> Field failure rate (down from 3%)<\/div>\n
100%<\/strong> Traceability of tested components<\/div>\n<\/p><\/div>\n

The machine paid for itself in 10 months and provided complete test documentation for an IEC audit.<\/p>\n<\/p><\/div>\n

\u041f\u0440\u0438\u043b\u043e\u0436\u0435\u043d\u0438\u044f \u0438 \u0438\u043d\u0442\u0435\u0433\u0440\u0430\u0446\u0438\u044f<\/h2>\n
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MCCB trip mechanism assembly lines<\/strong> \u2013 Inline testing before mechanism insertion into MCCB<\/div>\n
Supplier component qualification<\/strong> \u2013 Verifying incoming trip mechanisms from subcontractors<\/div>\n
\u041f\u0440\u043e\u0432\u0435\u0440\u043a\u0430 \u041d\u0418\u041e\u041a\u0420<\/strong> \u2013 Characterizing new mechanism designs (spring forces, angles)<\/div>\n
\u041b\u0430\u0431\u043e\u0440\u0430\u0442\u043e\u0440\u0438\u0438 \u043a\u043e\u043d\u0442\u0440\u043e\u043b\u044f \u043a\u0430\u0447\u0435\u0441\u0442\u0432\u0430<\/strong> \u2013 Routine sampling and audit testing<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u0420\u0430\u0437\u0440\u0430\u0431\u043e\u0442\u043a\u0430 \u0438 \u043f\u043e\u0441\u0442\u0430\u0432\u043a\u0430 \u043f\u043e \u0438\u043d\u0434\u0438\u0432\u0438\u0434\u0443\u0430\u043b\u044c\u043d\u043e\u043c\u0443 \u0437\u0430\u043a\u0430\u0437\u0443<\/h2>\n
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1. Mechanism sample analysis<\/strong> 10-20 days \u00b7 component samples, test specifications<\/div>\n
2. Turntable & station design<\/strong> 15-30 days \u00b7 4\u20118 stations, vision\/force integration<\/div>\n
3. Manufacturing & programming<\/strong> 45-60 \u0434\u043d\u0435\u0439<\/div>\n
4. Pre\u2011FAT<\/strong> \u041d\u0430 \u0437\u0430\u0432\u043e\u0434\u0435 \u0411\u0435\u043d\u043b\u043e\u043d\u0433<\/div>\n
5. \u0423\u0441\u0442\u0430\u043d\u043e\u0432\u043a\u0430 \u0438 \u043e\u0431\u0443\u0447\u0435\u043d\u0438\u0435<\/strong> On-site 5\u20117 days<\/div>\n
6. \u0418\u0442\u043e\u0433\u043e\u0432\u044b\u0439 \u044d\u043a\u0437\u0430\u043c\u0435\u043d SAT<\/strong> 3\u20115 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom MCCB Tripping Mechanism Test Machine Quote<\/h2>\n

To develop a full ROI analysis, please send your trip mechanism sample(s) and testing requirements to us. We will build a complete rotary indexing testing system that includes vision angle measurement, force testing, and QR traceability.<\/p>\n

\u0417\u0430\u043f\u0440\u043e\u0441\u0438\u0442\u044c \u0438\u043d\u0444\u043e\u0440\u043c\u0430\u0446\u0438\u044e \u0441\u0435\u0439\u0447\u0430\u0441<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | \u042d\u043b\u0435\u043a\u0442\u0440\u043e\u043d\u043d\u0430\u044f \u043f\u043e\u0447\u0442\u0430: xsb@benlongkj.cn | \u041f\u043e\u0434\u0434\u0435\u0440\u0436\u043a\u0430 \u043d\u0430 \u0430\u043d\u0433\u043b\u0438\u0439\u0441\u043a\u043e\u043c \u0438 \u043a\u0438\u0442\u0430\u0439\u0441\u043a\u043e\u043c \u044f\u0437\u044b\u043a\u0430\u0445<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for MCCB Mechanism Testing?<\/h3>\n