AC/DC Kulipiritsa Pile Automatic Assembly Testing Flexible Production Line

Kufotokozera kwaukadaulo kwa mapaipi amilu:

1. Mzere wonse wopanga umagawidwa m'magawo atatu olamulira, motero, malo ochitira msonkhano, kuyembekezera malo oyendera, malo ozindikira, atatu odzilamulira okha, kugwiritsa ntchito kufalitsa kwa mzere wa unyolo, kuthamanga kwa gawo lililonse kumasinthika, kusintha kutalika ndi 1m ~ 10m / min;Kuyimitsidwa kwa mzere wopanga kumachepetsedwa pang'onopang'ono, ndipo kutuluka kwa mankhwala kumagwirizana ndi kupanga, ndi makina apamwamba kwambiri.

2. Mizere yapamwamba ndi yapansi imayendetsedwa ndi manja opangidwa ndi makina, ndipo milu yogwira imagwidwa ndi vacuum adsorption, ndi mphamvu ya adsorption yoposa 200kg;

3. Thupi la mulu mumayendedwe osagwiritsa ntchito intaneti ndi zoyendera zamagalimoto, zitha kuyendetsedwa molingana ndi njira yopangira;

4. Malangizo a dera la Msonkhano: khazikitsani masiteshoni molingana ndi nthawi ya 2m, siteshoni iliyonse imakonzedwa ndi kuwala kwa chizindikiro chowongolera, chizindikiro cha ndondomeko, batani loyimitsa mwadzidzidzi, bokosi la zida, zigawo ziwiri za mabowo awiri ndi mabowo atatu, pedal opaleshoni, kuwonjezera ku siteshoni yoyamba yaikidwa mu mzere thupi kufala kwa chiyambi ndi kusiya ulamuliro batani ndi siteshoni akamaliza chizindikiro.Malo a chowunikira chowongolera pa siteshoni iliyonse ayenera kuwoneka kwa woyendetsa pa siteshoni iliyonse.Ntchito yosonkhanitsa ya siteshoniyi ikamalizidwa, chowunikira chowongolera pamanja chidzayatsidwa.Pamene chowunikira chowongolera pamasiteshoni onse chayatsidwa, chowunikira chomaliza ntchito pa siteshoni yoyamba chidzayatsidwa.Pamene kufala ndi malo otchulidwa, buku kusiya kufala mzere amasiya ndi msonkhano wa ndondomeko yotsatira akupitiriza.

5. Kudikirira kufotokozera malo oyendera: malo otembenuka amasinthidwa kukhala mzere wa ng'oma ya jacking rotary, mankhwalawa amalowa mu mzere wa ng'oma kuchokera pamzere woyamba wa msonkhano, ndiyeno silinda imagwedezeka, imazungulira 90 ° pambuyo pa kumira, ndikunyamulidwa ndi ng'oma mpaka yachiwiri yodikirira mzere woyendera, womwe umafuna kuti pansi pa mankhwalawo azikhala osalala.Poganizira za kayendetsedwe ka kugwirizana pa malo otembenuka, zimatsimikiziridwa kuti pamene muluwo umadutsa kuchokera kumalo osonkhana kupita kumalo oyendera kapena kuchokera ku malo oyendera kupita kumalo ozindikirako, kayendetsedwe ka kayendetsedwe ka milu sikusinthika, ndi njira yotsegulira. ndi mkati mwa mzere wa msonkhano, pamene kumasuka ndi chitetezo zimatsimikiziridwa mokwanira panthawi yotembenuka.Malo odikirira amakhazikitsidwa ndi masiteshoni awiri, iliyonse ili ndi tag yopangira, batani loyambira, bokosi la zida, ma seti awiri a mabowo awiri ndi atatu, ndi ma pedals ogwirira ntchito.Mulu wothamangitsa ukamaliza kugwira ntchito pamalo ochitira msonkhano, umadutsa malo otembenukira ku malo odikirira, ndipo kuyang'anitsitsa mulu wothamangitsa kumatsirizidwa m'derali, ndipo kuyang'anira kumatsirizidwa pamanja.

6. Kufotokozera kwa malo oyendera: Khazikitsani masiteshoni pazigawo za 4m, siteshoni iliyonse ili ndi benchi yogwirira ntchito (yoyika kompyuta yogwiritsira ntchito), chizindikiro cha ndondomeko, batani loyambira, bokosi la zida, zigawo ziwiri za mabowo awiri ndi mabowo atatu, ndi ntchito pedal.Mulu wolipiritsa umalumikizidwa mwachindunji ndi zida zowunikira kudzera pamfuti yolipiritsa panthawi yoyang'anira, ndipo imayendetsedwa ndikuperekedwa popanda intaneti pambuyo pakuwunika.Kupewa kugwedezeka komwe kumachitika chifukwa cha waya ndi kulowetsa mfuti.

7. Galimoto yodziyimira payokha: pamzere wokwera ndi pansi ndiyomwe imayang'anira kunyamula mulu, imatha kufalitsidwa molingana ndi njira yomwe yatchulidwa.

8. Kukonzekera kwa mzere wonse wa msonkhano kumafunika kukongola ndi mowolowa manja, otetezeka komanso odalirika, digiri yapamwamba ya automation, pamene mukuganizira mozama za mphamvu ya thupi la mzere, m'lifupi mwake la mapangidwe a thupi la mzere ndi 1m, kulemera kwakukulu kwa mulu umodzi. 200kg.

9. Dongosolo limatengera Mitsubishi (kapena Omron) PLC kuti akwaniritse kuwongolera kwa mzere wonse, kukonza mawonekedwe ogwiritsira ntchito makina amunthu kuti apange makina opangira zida, ntchito, kuyang'anira ndi ntchito zowongolera zolakwika, ndikusungira mawonekedwe a MES.

10. Kukonzekera kwa mzere wa mzere: zigawo za pneumatic (ubwino wapakhomo), chochepetsera magalimoto (mzinda wa boma);Magetsi master control unit (Mitsubishi kapena Omron, etc.)

Zofunikira zofunika pakulipiritsa mapaipi amilu:

A. Kuthekera kwa kupanga ndi kamvekedwe ka milu yolipiritsa:
50 mayunitsi / 8h;Kuzungulira kopanga: 1 seti / min, nthawi yopanga: 8h / shift, masiku 330 / chaka.

B. Kutalika konse kwa mzere wothamangitsa mulu: mzere wa msonkhano 33.55m;
Mzere wa Assembly uwonedwe 5m
Mzere wozindikira 18.5m

C. Zolemba malire kulemera kwa kulipiritsa mulu msonkhano mzere mulu thupi: 200kg.

D. Kuchuluka kwakunja kwa mulu: 1000X1000X2000 (mm).

E. Kulipiritsa mulu wa payipi kutalika: 400mm.

F. Kugwiritsa ntchito mpweya wonse: mpweya woponderezedwa ndi 7kgf / cm2, ndipo kuthamanga kwa mpweya sikuposa 0.5m3 / min (kupatulapo kugwiritsa ntchito mpweya wa zida za pneumatic ndi manipulators othandizira pneumatic).

G. Kugwiritsa ntchito magetsi: mzere wonse wa msonkhano sudutsa 30KVA.

H. Kuthamangitsa phokoso la mapaipi: phokoso lonse la mzere ndi lochepera 75dB (kuyesa pa 1m kutali ndi gwero la phokoso).

I. Kulipiritsa mulu msonkhano mzere kunyamula mzere thupi ndi aliyense wapadera makina kapangidwe ndi patsogolo ndi wololera, ndi digiri yapamwamba ya zochita zokha, kukumana ndi zofunika za njira njira, kupanga mzere sadzakhala congested ndi conmested;Mapangidwe a thupi la mzere ndi olimba komanso osasunthika, ndipo mawonekedwe ake ndi ogwirizana.

J. Kulipiritsa mulu mapaipi ali ndi kukhazikika kokwanira ndi mphamvu pansi pamikhalidwe yabwinobwino yogwirira ntchito.

K. Mzere wapamwamba wa mzere wa msonkhano wa mulu wolipiritsa uyenera kukhala ndi mphamvu zokwanira, zowuma ndi zokhazikika, ndipo sizidzawopsyeza chitetezo cha ogwira ntchito;Ndege ndi zida zapadera zomwe chitetezo chamunthu chingakhale pachiwopsezo, pali zida zodzitetezera ndi zizindikiro zochenjeza.