{"id":105,"date":"2026-06-01T10:38:30","date_gmt":"2026-06-01T10:38:30","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/wall-switch-sliver-contact-automatic-riveting-machine\/"},"modified":"2026-06-09T02:06:23","modified_gmt":"2026-06-09T02:06:23","slug":"wall-switch-sliver-contact-automatic-riveting-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/ko\/product\/wall-switch-sliver-contact-automatic-riveting-machine-product\/","title":{"rendered":"\ubcbd \uc2a4\uc704\uce58 \uc740 \uc811\uc810 \uc790\ub3d9 \ub9ac\ubcb3\ud305 \uae30\uacc4"},"content":{"rendered":"
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Servo-driven \u00b7 Vision positioning<\/div>\n

Full Automatic Wall Switch Silver Contact Riveting Machine<\/h1>\n

The machine features the latest technology in stationary and mobile equipment installations, manufacturing operations and is completely customizable based on your manufacturing application. The basic principle of operation of this silver contact wall switch automatic riveting machine is the same as with all riveting machines: it rivets a silver contact onto a wall switch or other low voltage electrical part using a high precision, fully automated process using a servo motor driving the machine and an integrated vision system for high speed placement and stability of the parts being riveted together. This machine provides high quality production through its high speed, high accuracy and consistent rivetting process and is well-suited for use in the electronics manufacturing industry or on switch assembly lines.<\/p>\n

Automatic feeding and sorting of silver contacts, as well as multi-point riveting (one or more contacts per switch), together with integrated quality assurance for burr-free and secure joints, are among the key features of this machine. The servo-driven riveting head guarantees consistent depth and pressure, which eliminates the variability introduced by either manual or pneumatic riveting; leading to reduced material waste, lower labour costs, better electrical performance (low contact resistance) and long-term reliability of the finished switches. The machine is designed as a non-standard custom solution; it will be built to suit your specific switch base geometry, number of contacts and production volume requirements.<\/p>\n

Standard delivery: 30-45 days | Vision accuracy \u00b10.02mm | Multi\u2011point riveting available<\/span><\/p>\n<\/p><\/div>\n

\n \"Wall<\/p>\n
Silver contact riveting station (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is a Wall Switch Silver Contact Automatic Riveting Machine?<\/h2>\n

An automatic riveting machine for wall switch silver contact is a specialized automated assembly process for the permanent attachment of silver alloy contacts (silver dots) to the conductive terminals of wall switches, sockets and similar low\u2011voltage devices. The silver contacts are automatically fed and sorted, precisely positioned on the target terminal with the aid of a vision system, and riveted into place using a servo controlled press. Riveting with a machine will create consistent rivet head formation and burr free joints with the required precision of contact height that is necessary for low contact resistance and long switching life. The machine has the capability of single or multiple riveting points on each switch (1 to 4 contacts) and is intended to be used for continuous high volume production. Since this is a non standard custom solution, we will tailor the feeding system, riveting tooling and vision program to your exact switch design.<\/p>\n

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\n Servo\u2011driven riveting<\/strong>
\n Programmable force, depth, and speed for consistent joint quality.\n <\/div>\n
\n Vision positioning<\/strong>
\n High\u2011resolution camera (up to \u00b10.02mm) aligns contacts precisely.\n <\/div>\n
\n Automatic contact feeding<\/strong>
\n Vibratory bowl feeder sorts and supplies silver contacts (1\u20118mm diameter).\n <\/div>\n
\n Multi\u2011point riveting<\/strong>
\n Rivet multiple contacts per switch in one cycle with independent tooling.\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Riveting Process & Key Features<\/h2>\n
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\n \"\uc9c0\ub2a5\ud615<\/p>\n
\uc815\ubcf4 \ubc0f \uac00\uc2dc\uc131<\/div>\n<\/p><\/div>\n
\n \"\ud6a8\uc728\uc131,<\/p>\n
\ud6a8\uc728\uc131 \ubc0f \uc9c0\uc18d\uac00\ub2a5\uc131<\/div>\n<\/p><\/div>\n
\n \"\uc124\uacc4<\/p>\n
\uc124\uacc4 \ubc0f \ud1b5\ud569<\/div>\n<\/p><\/div>\n
\n \"\uc548\uc804\uc131<\/p>\n
\uc548\uc804\uc131 \ubc0f \uc2e0\ub8b0\uc131<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\uae30\uc220 \uc0ac\uc591<\/h2>\n
High\u2011precision silver contact riveting for wall switches & sockets. Servo drive, vision positioning, automatic feeding, multi\u2011point riveting.<\/div>\n
\n\n\n\n\n <\/tr>\n\n\n\n\n\n\n\n\n\n
Riveting application<\/th>\nSilver contact (Ag, AgNi, AgSnO2) to copper\/brass terminals of wall switches, sockets, or similar<\/td>\n<\/tr>\n
Silver contact diameter<\/th>\n1.0mm \u2013 8.0mm (custom tooling for other sizes)<\/td>\n<\/tr>\n
Riveting force<\/th>\n100 \u2013 1,000 N (servo\u2011controlled, programmable, accuracy \u00b13%)<\/td>\n<\/tr>\n
Riveting stroke<\/th>\n10 \u2013 50mm (adjustable)<\/td>\n<\/tr>\n
Vision positioning accuracy<\/th>\n\u00b10.02mm (repeatability)<\/td>\n<\/tr>\n
Number of riveting points<\/th>\n1 to 4 points per switch (customizable)None\n <\/td>\n<\/tr>\n
\uacf5\uae09 \uc2dc\uc2a4\ud15c<\/th>\nVibratory bowl feeder for silver contacts; manual or automated switch base loading \u2013\n <\/td>\n<\/tr>\n
Cycle time<\/th>\nApprox. 1.5 \u2013 3.0 seconds per rivet (depending on contact size and number of points)<\/td>\n<\/tr>\n
\ud488\uc9c8 \ubaa8\ub2c8\ud130\ub9c1<\/th>\nRiveting force\/displacement curve, optional vision check of rivet head formation–\n <\/td>\n<\/tr>\n
\uc81c\uc5b4 \uc2dc\uc2a4\ud15c<\/th>\nPLC (Siemens\/Mitsubishi) with HMI, recipe storage for 20+ switch models\u2026\u2026\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Core Technical Advantages (What Problems It Solves & Value Delivered)<\/h2>\n
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Problem: Inconsistent rivet quality & high defect rates<\/h4>\n

Solution:<\/strong> Servo\u2011controlled force and depth, combined with vision alignment, eliminate the variability of manual riveting or pneumatic presses. Value:<\/strong> Defect rates reduced from >2% to <0.2%, lower rework, and higher customer satisfaction.\n <\/div>\n

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Problem: High labor cost & operator fatigue<\/h4>\n

Solution:<\/strong> Fully automatic feeding, riveting, and unloading. One operator can run multiple machines. Value:<\/strong> Labor cost reduced by 60\u201180%, elimination of repetitive strain injuries.\n <\/div>\n

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Problem: Burrs or cracks on riveted contacts<\/h4>\n

Solution:<\/strong> Servo riveting with soft\u2011landing profile and optimized tool geometry produces burr\u2011free, stress\u2011crack\u2011free joints. Value:<\/strong> Improved electrical contact (lower resistance) and longer switch life.\n <\/div>\n

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Problem: Difficulty switching between different switch models<\/h4>\n

Solution:<\/strong> Recipe\u2011based changeover via HMI and quick\u2011change riveting tooling. Value:<\/strong> Changeover time under 20 minutes, allowing flexible production of multiple SKUs.\n <\/div>\n<\/p><\/div>\n

\n \uc5c5\uacc4 \uc120\ub450\uc8fc\uc790\ub4e4\uc774 \uc2e0\ub8b0\ud558\ub294 \uae30\uc5c5<\/span><\/p>\n
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\n \"\uc528\uc904\"\n <\/div>\n
\n \"\ub378\ub9ad\uc2dc\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"\ud06c\ub9ac\ud314\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"\ucc28\ud06c\"\n <\/div>\n
\n \"\uc288\ub098\uc774\ub354\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"\uc218\ub2c8\ub974\"\n <\/div>\n
\n \"\ubca0\ubcf8\"\n <\/div>\n
\n \"\uc6e8\uadf8\"\n <\/div>\n
\n \"\ud6c4\uc720\"\n <\/div>\n
\n \"\ub77c\uc544\ub4dc\"\n <\/div>\n
\n \"\uc6d4\ud1a4\"\n <\/div>\n
\n \"\ud558\ubca8\uc2a4\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success Story \u2013 Switch Manufacturer<\/h3>\n

A prominent brand in Europe for wall switches had a field failure rate of 2.5% due to the looseness of the silver contacts as a result of the manual riveting operation not consistently applying the correct riveting pressure. After using our automatic riveting machine with servo force control and vision positioning for silver contacts, they have produced:<\/p>\n

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0.1%<\/strong> Field failure rate (down from 2.5%)<\/div>\n
+300%<\/strong> Production output (500 to 2,000 units\/shift)<\/div>\n
-70%<\/strong> Riveting labor cost<\/div>\n<\/p><\/div>\n

The machine serves itself within 9 months and solves all of our customers’ complaints about loose contacts.<\/p>\n<\/p><\/div>\n

Applications and Typical Components<\/h2>\n
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Wall switches<\/strong> \u2013 1\u2011gang, 2\u2011gang, dimmer switches (silver contacts on terminals)<\/div>\n
Electrical sockets \/ receptacles<\/strong> \u2013 Contact riveting for earth, live, and neutral terminals<\/div>\n
Push\u2011button switches<\/strong> \u2013 Industrial and household buttons<\/div>\n
Low\u2011voltage electrical components<\/strong> \u2013 Any silver\u2011to\u2011copper riveting application<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\ub9de\ucda4\ud615 \uc5d4\uc9c0\ub2c8\uc5b4\ub9c1 \ubc0f \ub0a9\ud488<\/h2>\n
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1. Sample evaluation<\/strong> 7-15 days \u00b7 switch base, contact samples required<\/div>\n
2. Vision & tooling design<\/strong> 15-30 days \u00b7 feeder, riveting head, vision algorithm<\/div>\n
3. \uc81c\uc870<\/strong> 30~45\uc77c<\/div>\n
4. \ud504\ub9ac\ud33b<\/strong> \ubca4\ub871 \uacf5\uc7a5\uc5d0\uc11c<\/div>\n
5. \uc124\uce58 \ubc0f \uad50\uc721<\/strong> \ud604\uc7a5 \uccb4\ub958 3~5\uc77c<\/div>\n
6. \ucd5c\uc885 SAT<\/strong> 3-5 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom Silver Contact Riveting Quote<\/h2>\n

Provide us your switch base samples and silver contacts. Our design team can create a customized machine to attach or rivet your new switch base plates to the existing plates using a vision system for alignment as well as multiple point capabilities, plus calculate the full Return on Investment (ROI) for this project.<\/p>\n

\uc9c0\uae08 \ubb38\uc758\ud558\uc138\uc694<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | \uc774\uba54\uc77c: xsb@benlongkj.cn | \uc601\uc5b4 \ubc0f \uc911\uad6d\uc5b4 \uc9c0\uc6d0<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for Silver Contact Riveting?<\/h3>\n