{"id":55,"date":"2026-06-01T10:37:53","date_gmt":"2026-06-01T10:37:53","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/solenoid-valve-core-automatic-assembly-machine\/"},"modified":"2026-06-09T23:43:44","modified_gmt":"2026-06-09T23:43:44","slug":"solenoid-valve-core-automatic-assembly-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/ja\/product\/solenoid-valve-core-automatic-assembly-machine-product\/","title":{"rendered":"Solenoid valve core Automatic Assembly machine"},"content":{"rendered":"
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Rotary indexing \u00b7 Cam transmission<\/div>\n

High\u2011Speed Solenoid Valve Core Automatic Assembly Machine<\/h1>\n

This machine is an automatic assembly device for solenoid valves cores that has been designed for high-speed applications in the fluid automation & control industry. The device combines the precision mechanical cam drive technology with intelligent controls, thereby converting the traditional manual assembly process of solenoid valve cores and plunger kits to a fully automated process. There is superior consistency with the assembly process; the machine is capable of handling multiple parts (brass bodies, plungers, springs, and seals). This machine will fit well within any solenoid valve manufacturer (pneumatics, hydraulics, irrigation, or automotive).<\/p>\n

A completely automated system using vibratory bowl feed technology is employed to accurately orient the parts and load them into a machine. To provide the assembly process with repeatable accuracy, a durable rotary indexing table is being utilized to perform multi-stage assembly. This table guarantees that all components are aligned properly, and eliminates errors associated with manual assembly. Operators can utilize a user-friendly PLC touchscreen display to monitor the production status and make real-time adjustments. The system is housed within a safety enclosure and is manufactured for continuous operation (24 hours\/day, 7 days\/week). The average throughput of the system is approximately 20\u201340 assemblies per minute (depending on the complexity of the component and the number of assembly stations).<\/p>\n

Standard delivery: 45-60 days | Rotary indexing table | Custom tooling available<\/span><\/p>\n<\/p><\/div>\n

\n \"Solenoid<\/p>\n
Rotary indexing assembly line for solenoid valves (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is a Solenoid Valve Core Automatic Assembly Machine?<\/h2>\n

An automated solenoid valve assembly machine is designed to automatically assemble all the internal parts of a solenoid valve, which include a plunger (armature), spring, seals (O-rings), and an inner brass or stainless steel solenoid valve body. The machine has a rotary indexing table with multiple workstations (8-16) and uses vibratory bowl feeders to automatically orient and feed each component to each workstation. The PLC and HMI control the assembly sequence, while the various pressing, insertion, and fastening operations are accomplished through precision cam or servo mechanisms. A consistent plunger stroke, spring preload, and seal seating are critical for successful operation of a solenoid valve and to achieve no leakage. As a custom, non-standard solution, we will customize the number of workstations, and design the bowl feeders, and assembly tooling based on your specific model and volume of solenoid valves.<\/p>\n

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\n Rotary indexing table<\/strong><\/p>\n

Multi\u2011station parallel assembly for high throughput (8\u201116 stations).<\/p>\n<\/p><\/div>\n

\n Cam transmission or servo<\/strong><\/p>\n

Precise mechanical motion for pressing, crimping, and insertion.<\/p>\n<\/p><\/div>\n

\n Vibratory bowl feeders<\/strong><\/p>\n

Automated orientation and delivery of plungers, springs, seals, and bodies.<\/p>\n<\/p><\/div>\n

\n PLC\u304a\u3088\u3073HMI\u5236\u5fa1<\/strong><\/p>\n

Real\u2011time monitoring, recipe storage, and fault diagnostics.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\u6a5f\u68b0\u306e\u7279\u5fb4\u3068\u7d44\u307f\u7acb\u3066\u5de5\u7a0b<\/h2>\n
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\n \"\u30a4\u30f3\u30c6\u30ea\u30b8\u30a7\u30f3\u30b9\u53ef\u8996\u5316<\/p>\n
\u30a4\u30f3\u30c6\u30ea\u30b8\u30a7\u30f3\u30b9\u3068\u53ef\u8996\u6027<\/div>\n<\/p><\/div>\n
\n \"\u52b9\u7387\u6027\u3068\u6301\u7d9a\u53ef\u80fd\u6027<\/p>\n
\u52b9\u7387\u6027\u3068\u6301\u7d9a\u53ef\u80fd\u6027<\/div>\n<\/p><\/div>\n
\n \"\u8a2d\u8a08\u7d71\u5408<\/p>\n
\u8a2d\u8a08\u3068\u7d71\u5408<\/div>\n<\/p><\/div>\n
\n \"\u5b89\u5168\u6027\u3068\u4fe1\u983c\u6027<\/p>\n
\u5b89\u5168\u6027\u3068\u4fe1\u983c\u6027<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u6280\u8853\u4ed5\u69d8<\/h2>\n
High\u2011speed rotary indexing assembly machine for solenoid valve cores, plungers, springs, and seals. Vibratory feeders, cam transmission, PLC control, safety enclosure.<\/div>\n
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Assembled components<\/th>\nBrass body, plunger (armature), spring, O\u2011rings \/ seals, retaining ring<\/td>\n<\/tr>\n
Number of stations<\/th>\n8, 12, or 16 stations on rotary indexing table (customizable)–\n <\/td>\n<\/tr>\n
Drive mechanism<\/th>\nHigh\u2011precision cam transmission or servo\u2011controlled actuators–\n <\/td>\n<\/tr>\n
\u7d66\u990c\u30b7\u30b9\u30c6\u30e0<\/th>\nVibratory bowl feeders (2\u20116 bowls) for each component type–\n <\/td>\n<\/tr>\n
\u7d44\u307f\u7acb\u3066\u30b5\u30a4\u30af\u30eb\u6642\u9593<\/th>\n1.5 \u2013 3.0 seconds per finished assembly (20\u201140 pcs\/min)–\n <\/td>\n<\/tr>\n
\u5236\u5fa1\u30b7\u30b9\u30c6\u30e0<\/th>\nPLC (Siemens\/Mitsubishi) with HMI touch screen, recipe storage–\n <\/td>\n<\/tr>\n
Inspection options<\/th>\nPart presence sensors, force monitoring, vision check (optional)–\n <\/td>\n<\/tr>\n
Safety features<\/th>\nEnclosed safety housing with interlock, emergency stop, light curtains–\n <\/td>\n<\/tr>\n
\u96fb\u6e90<\/th>\n380V \u00b110% 50Hz | Compressed air 0.6MPa–\n <\/td>\n<\/tr>\n
Dimensions (L\u00d7W\u00d7H)<\/th>\nApprox. 2,500mm \u00d7 1,800mm \u00d7 2,000mm (customizable)–\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

\u4e3b\u8981\u306a\u6280\u8853\u7684\u5229\u70b9<\/h2>\n
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High\u2011speed rotary indexing for maximum throughput<\/h4>\n

With this rotary indexing table, multiple work cells can operate simultaneously, allowing each to perform a task in parallel while increasing efficiency. For example, while one worker is loading a body, another is inserting a spring, and a third is inserting a plunger, the fourth will be pressing a retaining ring into place. Therefore, cycle times for each completed valve core will be 1.5 to 3 seconds.<\/p>\n<\/p><\/div>\n

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Precision cam transmission for repeatable motions<\/h4>\n

The cam-driven mechanism gives exactly the same amount of stroke, speed, and force to any part of a machine every time and is highly important for keeping the depth of the seal pressed consistently, and also for crimping retaining rings without damaging delicate components; a feature not available from using pneumatic cylinders.<\/p>\n<\/p><\/div>\n

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Gentle handling of small parts<\/h4>\n

Custom tooled vibratory bowl orienting systems for plungers, O-rings, and springs eliminate the risk of tangled or damaged surfaces. Soft touch pick and place will allow the plated or polished parts to be scratch-free during placement onto the assembly parts.<\/p>\n<\/p><\/div>\n

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Full traceability & remote support<\/h4>\n

Production data (e.g., cycle count, station status, reject reason) is capable of being logged and exported for each assembly and will support remote diagnosis through VPN, enabling Benlong engineers to help troubleshoot remotely rather than require an onsite visit.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

<\/p>\n

\n \u696d\u754c\u30ea\u30fc\u30c0\u30fc\u304b\u3089\u4fe1\u983c\u3055\u308c\u3066\u3044\u308b<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"\u30c7\u30ea\u30af\u30b7\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"\u30af\u30ea\u30d1\u30eb\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"\u30c1\u30e3\u30c3\u30af\"\n <\/div>\n
\n \"\u30b7\u30e5\u30ca\u30a4\u30c0\u30fc\"\n <\/div>\n
\n \"IEK\u30b0\u30eb\u30fc\u30d7\"\n <\/div>\n
\n \"\u30b9\u30cb\u30fc\u30eb\"\n <\/div>\n
\n \"\u30d9\u30f4\u30a9\u30fc\u30f3\"\n <\/div>\n
\n \"\u30a6\u30a7\u30b0\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"\u30e9\u30fc\u30c9\"\n <\/div>\n
\n \"\u30a6\u30a9\u30eb\u30c8\u30f3\"\n <\/div>\n
\n \"\u30cf\u30d9\u30eb\u30ba\"\n <\/div>\n
\n \"C&S\u30a8\u30ec\u30af\u30c8\u30ea\u30c3\u30af\"\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success Story \u2013 Pneumatic Valve Manufacturer<\/h3>\n

Currently, a manufacturer of pneumatic solenoid valves manufactures plunger, spring & seal kits on a manual assembly line at 8 units per minute. However, this process has a high rate of rejecting the kits (due to misalignment of O-rings). To solve this problem, Benlong delivered a 12 station rotary indexing assembly machine with cam transmission and vision inspection capabilities. After four months, the results have been as follows:<\/p>\n

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32 units\/min<\/strong> Sustained output (400% increase)<\/div>\n
99.5%<\/strong> \u521d\u56de\u901a\u904e\u53ce\u7387\uff0892%\u304b\u3089\u5897\u52a0\uff09<\/div>\n
-80%<\/strong> Labor cost for assembly<\/div>\n<\/p><\/div>\n

The machine has paid for itself in 11 months and enabled the customer to satisfyer increasing demand without the need for a second shift!<\/p>\n<\/p><\/div>\n

\u30a2\u30d7\u30ea\u30b1\u30fc\u30b7\u30e7\u30f3\u3068\u7d71\u5408<\/h2>\n
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Pneumatic solenoid valves<\/strong> \u2013 2\u2011way, 3\u2011way, 5\u2011way valves for industrial automation<\/div>\n
Hydraulic valves<\/strong> \u2013 Cartridge valves, proportional valves<\/div>\n
Water \/ irrigation valves<\/strong> \u2013 Plastic or brass body solenoid valves<\/div>\n
Automotive fluid control<\/strong> \u2013 EGR valves, fuel injector components<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\u30ab\u30b9\u30bf\u30e0\u30a8\u30f3\u30b8\u30cb\u30a2\u30ea\u30f3\u30b0\u3068\u7d0d\u54c1<\/h2>\n
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1. Component sample analysis<\/strong> 10-20 days \u00b7 valve body, plunger, spring, seals<\/div>\n
2. Station & tooling design<\/strong> 20-30 days \u00b7 rotary table layout, feeder bowls, cam profiles<\/div>\n
3. Manufacturing & assembly<\/strong> 45\uff5e60\u65e5<\/div>\n
4. Pre\u2011FAT<\/strong> \u30d9\u30f3\u30ed\u30f3\u5de5\u5834\u306b\u3066<\/div>\n
5. \u30a4\u30f3\u30b9\u30c8\u30fc\u30eb\u3068\u30c8\u30ec\u30fc\u30cb\u30f3\u30b0<\/strong> On-site 5\u20117 days<\/div>\n
6. \u6700\u7d42SAT<\/strong> 3\u20115 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom Solenoid Valve Assembly Machine Quote<\/h2>\n

Provide samples of your components and target outputs for us to create an indexing assembly machine utilizing cam-driven stations and custom feeders. We will also provide a full ROI analysis as well.<\/p>\n

\u4eca\u3059\u3050\u304a\u554f\u3044\u5408\u308f\u305b\u304f\u3060\u3055\u3044<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | \u30e1\u30fc\u30eb: xsb@benlongkj.cn | \u82f1\u8a9e\u3068\u4e2d\u56fd\u8a9e\u3067\u306e\u30b5\u30dd\u30fc\u30c8<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for Solenoid Valve Assembly?<\/h3>\n