{"id":860,"date":"2026-06-14T12:01:42","date_gmt":"2026-06-14T12:01:42","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/?page_id=860"},"modified":"2026-06-14T12:05:22","modified_gmt":"2026-06-14T12:05:22","slug":"solid-state-relay-production-line","status":"publish","type":"page","link":"https:\/\/benlongkj.com\/ja\/solid-state-relay-production-line\/","title":{"rendered":"\u30bd\u30ea\u30c3\u30c9\u30b9\u30c6\u30fc\u30c8\u30ea\u30ec\u30fc\u751f\u7523\u30e9\u30a4\u30f3"},"content":{"rendered":"\n<div class=\"benlong-single-hero\">\n    <div class=\"benlong-single-hero-overlay\">\n        <div class=\"benlong-single-container\">\n            <div class=\"benlong-single-hero-content\">\n                <span class=\"benlong-single-tag\" style=\"background: rgba(42,90,166,0.8); color:white;\">Solid state relay \u00b7 No moving parts<\/span>\n                <h1 class=\"benlong-single-headline\">Solid State Relay Production Line<br>Up to 2,400 units\/shift | 10A\u2011120A<\/h1>\n                <p class=\"benlong-single-subhead\">The automated assembly and testing lines for solid-state relays (SSR) include a fully automated process that places PCBs, performs SMT soldering, attaches thermal pads, assembles housing, and tests electrical characteristics such as zero-cross, leakage current, and load testing. These lines are specifically engineered to address the high reliability requirements of industrial and HVAC applications.<\/p>\n                <div style=\"display: flex; gap: 16px;\">\n                    <a href=\"\/products\/\" class=\"benlong-single-btn-primary\">Request a line quote \u2192<\/a>\n                    <a href=\"#products\" class=\"benlong-single-btn-secondary\">View line modules<\/a>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n\n<div class=\"benlong-single-container\">\n    <div class=\"benlong-single-stats\">\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">2,400+<\/div><div class=\"benlong-single-stat-label\">Units\/shift<\/div><\/div>\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">10\u2011120A<\/div><div class=\"benlong-single-stat-label\">Current rating<\/div><\/div>\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">\u00b10.1mA<\/div><div class=\"benlong-single-stat-label\">Leakage accuracy<\/div><\/div>\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">0.02ms<\/div><div class=\"benlong-single-stat-label\">Switching time<\/div><\/div>\n    <\/div>\n\n    <div id=\"products\" class=\"benlong-single-section\">\n        <span class=\"benlong-single-tag\">Core advantages<\/span>\n        <h2 class=\"benlong-single-section-title\">Why an automated SSR production line?<\/h2>\n        <p class=\"benlong-single-section-desc\">Complete assembly of solid-state relays (SSR) requires accurate PCB assembly, thermal management, and electrical verification. Our automated production line provides consistent results, minimizes the risk of electrostatic discharge (ESD) damage, and includes 100% in-line testing of all products.<\/p>\n        <div class=\"benlong-single-grid benlong-single-grid-4\">\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Precision PCB &amp; SMT assembly<\/div><div class=\"benlong-single-card-text\">Automated solder paste printing, component placement, and reflow soldering for power semiconductor (SCR\/triac) and optocoupler circuits.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Thermal pad &amp; heatsink bonding<\/div><div class=\"benlong-single-card-text\">Robotic application of thermal interface material and automatic heatsink screw driving \u2013 critical for SSR heat dissipation.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Comprehensive electrical test<\/div><div class=\"benlong-single-card-text\">Zero\u2011cross detection, leakage current (\u03bcA range), load current test, blocking voltage, and surge current verification.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">MES traceability &amp; vision QC<\/div><div class=\"benlong-single-card-text\">Each SSR\u2019s test results (ON\u2011state voltage drop, leakage) linked to serial number. Vision inspection for solder joints and housing alignment.<\/div><\/div>\n        <\/div>\n    <\/div>\n\n    <div class=\"benlong-single-section benlong-single-bg-light\">\n        <span class=\"benlong-single-tag\">Integrated line modules<\/span>\n        <h2 class=\"benlong-single-section-title\">Our solid state relay production line components<\/h2>\n        <p class=\"benlong-single-section-desc\">An entire assembly and testing line for industrial and HVAC solid-state relays, covering everything from loading PCBs through to the completion of the electrical performance testing.<\/p>\n        <div class=\"woocommerce columns-4 \"><ul class=\"products columns-4\" data-products=\"type-2\">\n<li class=\"product type-product post-127 status-publish first instock product_cat-production-line-project has-post-thumbnail shipping-taxable product-type-simple\">\n\t<a href=\"https:\/\/benlongkj.com\/ja\/product\/solid-state-relay-automated-production-line-product\/\" class=\"woocommerce-LoopProduct-link woocommerce-loop-product__link\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/2-11-300x300.jpg\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"ssr testing\" srcset=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/2-11-300x300.jpg 300w, https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/2-11-100x100.jpg 100w, https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/2-11-500x500.jpg 500w, https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/2-11.jpg 1000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><h2 class=\"woocommerce-loop-product__title\">Solid State Relay Automated Production Line<\/h2>\n<\/a><a href=\"https:\/\/benlongkj.com\/ja\/product\/solid-state-relay-automated-production-line-product\/\" aria-describedby=\"woocommerce_loop_add_to_cart_link_describedby_127\" data-quantity=\"1\" class=\"button product_type_simple\" data-product_id=\"127\" data-product_sku=\"\" aria-label=\"&ldquo;Solid State Relay Automated Production Line&rdquo;\u306e\u8a73\u7d30\u3092\u8aad\u3080\" rel=\"nofollow\" data-success_message=\"\">\u7d9a\u304d\u3092\u8aad\u3080<\/a>\t<span id=\"woocommerce_loop_add_to_cart_link_describedby_127\" class=\"screen-reader-text\">\n\t\t\t<\/span>\n<\/li>\n<\/ul>\n<\/div>\n        <div style=\"font-size: 14px; color: #6c7a91; margin-top: 24px; text-align: center;\">Full line integration available \u2013 from SMT to zero\u2011cross test. Customizable for 10A\u2011120A ratings.<\/div>\n    <\/div>\n\n    <div class=\"benlong-single-section benlong-single-bg-light\">\n        <span class=\"benlong-single-tag\">Field results<\/span>\n        <h2 class=\"benlong-single-section-title\">Real impact from automatic SSR lines<\/h2>\n        <div class=\"benlong-single-grid benlong-single-grid-2\">\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Industrial automation brand \u2013 China<\/div><div class=\"benlong-single-card-text\">Deployed full SSR line for 25A\u201175A panel mount series. Output increased from 800 to 2,200 units\/shift. Field return rate due to thermal issues reduced by 85%.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">HVAC OEM \u2013 Europe<\/div><div class=\"benlong-single-card-text\">Integrated zero\u2011cross detection test and leakage current verification. Achieved 100% compliance with IEC 62314. Payback period 12 months.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Power equipment supplier \u2013 India<\/div><div class=\"benlong-single-card-text\">Custom line for 3\u2011phase SSRs with heatsink assembly. Reduced assembly labor by 70%, eliminated ESD damage.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Medical device manufacturer \u2013 USA<\/div><div class=\"benlong-single-card-text\">Added vision inspection for solder joints. Achieved 99.5% first\u2011pass yield, ISO 13485 audit pass.<\/div><\/div>\n        <\/div>\n    <\/div>\n\n    <div class=\"benlong-single-section\">\n        <span class=\"benlong-single-tag\">Technical specs<\/span>\n        <h2 class=\"benlong-single-section-title\">Manual assembly vs. our fully automatic SSR line<\/h2>\n        <p class=\"benlong-single-section-desc\">To know how the solid state relay manufacture differ when comparing throughput, test coverage, and reliability.<\/p>\n        <div style=\"overflow-x: auto;\">\n            <table style=\"width:100%; border-collapse: collapse; background: #fff; border-radius: 20px; overflow: hidden; box-shadow: 0 1px 3px rgba(0,0,0,0.05);\">\n                <thead>\n                    <tr style=\"background: #f0f4fa; border-bottom: 1px solid #e2e8f0;\">\n                        <th style=\"padding: 16px; text-align: left;\">Parameter<\/th>\n                        <th style=\"padding: 16px; text-align: left;\">Manual \/ semi\u2011auto<\/th>\n                        <th style=\"padding: 16px; text-align: left;\">Benlong fully automatic line<\/th>\n                    <\/tr>\n                <\/thead>\n                <tbody>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Output per shift (units)<\/td><td style=\"padding: 14px;\">600\u20111,000<\/td><td style=\"padding: 14px;\">2,200\u20112,800<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">SMT placement accuracy<\/td><td style=\"padding: 14px;\">\u00b10.1mm (manual)<\/td><td style=\"padding: 14px;\">\u00b10.02mm (vision guided)<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Thermal paste application<\/td><td style=\"padding: 14px;\">Hand syringe, inconsistent<\/td><td style=\"padding: 14px;\">Robotic, \u00b10.01g controlled<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Zero\u2011cross test coverage<\/td><td style=\"padding: 14px;\">Sample\u2011based (5%)<\/td><td style=\"padding: 14px;\">100% in\u2011line, \u00b10.1mA leakage<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Load current test (10\u2011120A)<\/td><td style=\"padding: 14px;\">Manual, offline fixture<\/td><td style=\"padding: 14px;\">Automated, 8\u2011station parallel<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">ESD protection level<\/td><td style=\"padding: 14px;\">Operator dependent (risk)<\/td><td style=\"padding: 14px;\">Grounded workstations, ionizers, monitoring<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Traceability level<\/td><td style=\"padding: 14px;\">Paper log, partial<\/td><td style=\"padding: 14px;\">Serialized barcode, MES upload (OPC UA)<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Typical investment<\/td><td style=\"padding: 14px;\">$100k \u2013 $300k<\/td><td style=\"padding: 14px;\">$500k \u2013 $1.8M+<\/td><\/tr>\n                <\/tbody>\n            <\/table>\n        <\/div>\n        <p style=\"margin-top: 24px; font-size: 14px; color: #5f6f84;\">For a volume exceeding 500,000 units, a fully automated SSR line will have a payback period ranging from twelve to sixteen months. Find out your return on investment (ROI) \u2192<\/p>\n    <\/div>\n\n    <div class=\"benlong-single-section\">\n        <span class=\"benlong-single-tag\">Design guide<\/span>\n        <h2 class=\"benlong-single-section-title\">How to specify a solid state relay production line \u2013 5 steps<\/h2>\n        <p class=\"benlong-single-section-desc\">Plan your SSR assembly and test line for maximum reliability and electrical performance.<\/p>\n        <div class=\"benlong-single-grid benlong-single-grid-2\" style=\"gap: 32px;\">\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 1: Define current rating &amp; package type<\/div>\n                <div class=\"benlong-single-card-text\">Specify your SSR current range (10A, 25A, 50A, 75A, 120A) and form factor (PCB mount, panel mount, DIN rail). This determines load test current and fixture design.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 2: Select input control method<\/div>\n                <div class=\"benlong-single-card-text\">DC control (3\u201132V), AC control (90\u2011280V), or low\u2011voltage logic. Our line tests both input trigger sensitivity and zero\u2011cross\/random turn\u2011on types.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 3: Define output protection features<\/div>\n                <div class=\"benlong-single-card-text\">Overcurrent, overvoltage, short\u2011circuit protection, or snubber circuits. Automated verification of built\u2011in protection thresholds.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 4: Plan thermal interface assembly<\/div>\n                <div class=\"benlong-single-card-text\">Automatic thermal pad or grease application, heatsink torque control, and thermal resistance measurement.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 5: Specify MES &amp; data logging<\/div>\n                <div class=\"benlong-single-card-text\">Each unit&#8217;s ON\u2011state voltage drop (V_DS), leakage current, zero\u2011cross accuracy, and load test results linked to serial number. Real\u2011time SPC for trending.<\/div>\n            <\/div>\n        <\/div>\n        <div style=\"margin-top: 32px; padding: 20px; background: #eef2f8; border-radius: 20px; text-align: center;\">\n            <p style=\"margin-bottom: 0;\">Do you require a complete SSR production system? Please inform us of your specifications and projected yearly output; we can provide you with a fully engineered production system. Get in touch with our production line integration engineers now.<\/p>\n        <\/div>\n    <\/div>\n<\/div>\n\n<section class=\"bl-about-page-overview pd-100\" id=\"profile\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-overview-grid\">\n            <div class=\"bl-about-page-overview-text\">\n                <span class=\"bl-about-page-tag\">COMPANY PROFILE<\/span>\n                <h2>Automation System Integration at the Core<\/h2>\n                <p>Benlong Automation Technology Co., Ltd., a National High-Tech Enterprise, has been a leader in the development of digital intelligent manufacturing equipment since its inception in 2008, when it was based out of Wenzhou, China. The company creates custom production lines, assembly equipment, and testing solutions for manufacturers of solid state relays, as well as those who manufacture HVAC products, all around the world.<\/p>\n                <p>We have designed our fully automatic SSR assembly lines for durable use through the integration of SMT placement, thermal management, electrical parameter testing (zero-cross, leakage, load current), and connectivity to the manufacturing execution systems (MES). We work with manufacturers producing power electronics who are making the shift to Industry 4.0.<\/p>\n            <\/div>\n            <div class=\"bl-about-page-overview-media\">\n                <div class=\"bl-about-page-main-img rect-75\">\n                    <img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779538584509754.webp\" alt=\"SSR production line workshop\">\n                <\/div>\n                <div class=\"bl-about-page-float-card\"><strong>National High-Tech Enterprise<\/strong><span>SSR Assembly &amp; Test<\/span><\/div>\n            <\/div>\n        <\/div>\n        <div class=\"bl-about-page-stats mt60\">\n            <div class=\"bl-about-page-stat-item\"><strong>2008<\/strong><span>Founded<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>50.88M<\/strong><span>Registered Capital RMB<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>160+<\/strong><span>National Patents<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>26<\/strong><span>Software Copyrights<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>300+<\/strong><span>Qualification Records<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>1200+<\/strong><span>Customers Served<\/span><\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section class=\"bl-about-page-engineering pd-120\" id=\"strength\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-engineering-box\">\n            <div class=\"bl-about-page-engineering-img\"><div class=\"rect-70\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-engineering.webp\" alt=\"SSR production line engineering\"><\/div><\/div>\n            <div class=\"bl-about-page-engineering-text\">\n                <span class=\"bl-about-page-tag\">ENGINEERING &amp; INTEGRATION<\/span>\n                <h2>From PCB to finished SSR \u2013 full automation<\/h2>\n                <p>Benlong develops and assembles complete solid-state relay production systems, combining all key production processes together: 1) SMT placement; 2) Reflow soldering; 3) Thermal pad attachment; 4) Heatsink assembly; 5) Zero-cross detection; 6) Leakage current testing; 7) Load current verification; 8) Laser marking. Benlong provides complete installation, programming of PLC&#8217;s, and M.E.S. handshake.<\/p>\n                <div class=\"bl-about-page-check-list\">\n                    <div><i class=\"fa fa-check\"><\/i><span><strong><a href=\"https:\/\/benlongkj.com\/solid-state-relay-automated-production-line-product\/\" style=\"color:#2a5aa6;\">Solid state relay automated production line<\/a><\/strong> \u2013 2,400 units\/shift, 10\u2011120A<\/span><\/div>\n                    <div><i class=\"fa fa-check\"><\/i><span><strong>Precision SMT placement &amp; reflow<\/strong> \u2013 \u00b10.02mm, vision\u2011guided<\/span><\/div>\n                    <div><i class=\"fa fa-check\"><\/i><span><strong>Automatic thermal pad bonding<\/strong> \u2013 controlled application, torque monitoring<\/span><\/div>\n                    <div><i class=\"fa fa-check\"><\/i><span><strong>100% electrical parameter test<\/strong> \u2013 zero\u2011cross, leakage, load, surge<\/span><\/div>\n                <\/div>\n                <a href=\"\/contact-us\/\" class=\"bl-about-page-link\">Request a custom SSR line quote <i class=\"fa fa-angle-right\"><\/i><\/a>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section class=\"bl-about-page-factory pd-120 bg-f90\" id=\"factory\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-title\">\n            <span class=\"bl-about-page-tag\">FACTORY ENVIRONMENT<\/span>\n            <h2>Built for reliable SSR production<\/h2>\n            <p>We assemble, wire, and pre\u2011commission every automatic SSR line in our ESD\u2011safe facility before shipment. Full FAT with your product samples.<\/p>\n        <\/div>\n        <div class=\"bl-about-page-gallery mt50\">\n            <div class=\"bl-about-page-gallery-big\">\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-02.webp\" alt=\"SSR line assembly\"><\/div>\n            <\/div>\n            <div class=\"bl-about-page-gallery-small\">\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-01.webp\" alt=\"Line integration\"><\/div>\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-03.webp\" alt=\"Control panel\"><\/div>\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-04.webp\" alt=\"Wiring\"><\/div>\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-05.webp\" alt=\"Pre\u2011commissioning\"><\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section class=\"bl-about-page-exhibition pd-100 bg-f9\" id=\"cooperation\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-exhibition-head\">\n            <div class=\"bl-about-page-title\">\n                <span class=\"bl-about-page-tag\">GLOBAL INSTALLATIONS<\/span>\n                <h2>Trusted by SSR manufacturers worldwide<\/h2>\n                <p>From China to Europe and North America, our automatic production lines are improving reliability for solid state relays.<\/p>\n            <\/div>\n            <div class=\"bl-about-page-exhibition-nav\">\n                <div class=\"bl-about-page-exhibition-prev\"><i class=\"fas fa-chevron-left\"><\/i><\/div>\n                <div class=\"bl-about-page-exhibition-next\"><i class=\"fas fa-chevron-right\"><\/i><\/div>\n            <\/div>\n        <\/div>\n        <div class=\"bl-about-page-exhibition-wrap mt50\">\n            <div class=\"swiper bl-about-page-exhibition-swiper\">\n                <div class=\"swiper-wrapper\">\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541152953224.webp\" alt=\"Algeria SSR line\"><\/div><div class=\"text\"><h3>Algeria plant<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541166262461.webp\" alt=\"Azerbaijan customer\"><\/div><div class=\"text\"><h3>Azerbaijan facility<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541176994244.webp\" alt=\"Ethiopia workshop\"><\/div><div class=\"text\"><h3>Ethiopia plant<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541190597488.webp\" alt=\"India customer\"><\/div><div class=\"text\"><h3>India facility<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541205367397.webp\" alt=\"Iran customer\"><\/div><div class=\"text\"><h3>Iran factory<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541246526391.webp\" alt=\"Russia customer\"><\/div><div class=\"text\"><h3>Russia site<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541259721780.webp\" alt=\"Saudi Arabia\"><\/div><div class=\"text\"><h3>Saudi Arabia line<\/h3><\/div><\/div><\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n    <section class=\"bl-about-page-cert pd-120 bg-f9\" id=\"honor\">\n        <div class=\"w16\">\n            <div class=\"bl-about-page-title tac\">\n                <span class=\"bl-about-page-tag\">CERTIFICATES & HONORS<\/span>\n                <h2>Technology, Patents and Quality Recognition<\/h2>\n                <p>Benlong has obtained national high-tech enterprise certification, multiple patents, software copyrights and industry honors, reflecting continuous investment in technology development and intelligent manufacturing innovation.<\/p>\n            <\/div>\n            <div class=\"bl-about-page-cert-wrap mt50\">\n                <div class=\"swiper bl-about-page-cert-swiper\">\n                    <div class=\"swiper-wrapper\">\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248366985561.webp\" alt=\"ISO9001 Certificate\">\n                                <\/div>\n                                <h3>ISO9001 Certificate<\/h3>\n                            <\/div>\n                        <\/div>\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248350412720.webp\" alt=\"ISO14001 Certificate\">\n                                <\/div>\n                                <h3>ISO14001 Certificate<\/h3>\n                            <\/div>\n                        <\/div>\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248330183198.webp\" alt=\"ISO14001 Certificate\">\n                                <\/div>\n                                <h3>ISO14001 Certificate<\/h3>\n                            <\/div>\n                        <\/div>\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248302992646.webp\" alt=\"ISO9001 Certificate\">\n                                <\/div>\n                                <h3>ISO9001 Certificate<\/h3>\n                            <\/div>\n                        <\/div>\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248280284472.webp\" alt=\"ISO 45001 Certificate\">\n                                <\/div>\n                                <h3>ISO 45001 Certificate<\/h3>\n                            <\/div>\n                        <\/div>\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248230881226.webp\" alt=\"TUV Certificate\">\n                                <\/div>\n                                <h3>TUV Certificate<\/h3>\n                            <\/div>\n                        <\/div>\n                                            <\/div>\n                <\/div>\n                <div class=\"bl-about-page-cert-nav\">\n                    <div class=\"bl-about-page-cert-prev\"><i class=\"fa fa-angle-left\"><\/i><\/div>\n                    <div class=\"bl-about-page-cert-next\"><i class=\"fa fa-angle-right\"><\/i><\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n    \n\n<section class=\"inner-section faq-section\">\n    <div class=\"w16\">\n        <div class=\"inner-sec-head tac\">\n            <span class=\"sub-tit\">Questions?<\/span>\n            <h2 class=\"main-tit\">Solid State Relay Production Line FAQs<\/h2>\n        <\/div>\n        <div class=\"faq-accordion\">\n            <div class=\"faq-item active\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What are Solid State Relay Problems?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\" style=\"display: block;\">\n                    <div class=\"faq-content\">\n                        Common issues for SSRs include: <strong>inability to dissipate heat<\/strong> (proper heatsinking), <strong>leakage current while not being energized<\/strong> (\u03bcA range, critical to some loads), <strong>voltage drop while energized<\/strong> (Usually 1-1.5V, loss of power), <strong>susceptible to overvoltage<\/strong> (snubber circuits required), <strong>failure to short-circuit mode<\/strong> (unlike EMRs, which fail to open circuit). We employ thermal pad bonding, leakage testing, and surge testing in our production line to alleviate all of these problems.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What are the three types of Solid State Relays?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        There are three primary types of SSRs: <strong>1) SSRs that switch at zero crossing<\/strong> (turns on when the AC load voltage crosses zero, reducing EMI); <strong>2) SSRs that are switched randomly (instantaneously)<\/strong> (turn ON at any point in the AC cycle for phase control); and <strong>3) DC to DC SSRs<\/strong> (use MOSFET for switching loads). Our production line can assemble and test all three types, including specialized test stations for zero-cross detection or phase-angle verification.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What is the difference between SSR and EMR?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        The major difference between an SSR (Solid State Relay) and an EMR (Electromechanical Relay) lies in their operational mechanisms. SSRs use semiconductors for switching and offer advantages such as faster switching (&lt;0.02ms), no contact bounce, silent operation, longer life, and resistance to vibration\/shock. However, SSRs also have disadvantages including higher on-state voltage drop (heat), leakage current, and sensitivity to overvoltage.\n                        <br><br>\n                        On the other hand, EMRs use an electromagnet to move contacts and provide advantages such as very low on-resistance (\u03bc\u03a9), no leakage, and failing open. However, they are slower, subject to mechanical wear, and exhibit contact bounce and audible noise. Our SSR production line addresses SSR thermal and leakage limitations through precise assembly and testing.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What is the difference between SSR and MOSFET?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        A <strong>MOSFET<\/strong> is a single power semiconductor device (transistor) used in DC switching applications. In contrast, an <strong>SSR<\/strong> is a complete module comprising MOSFETs (for DC output) or SCRs\/triacs (for AC output), along with an optocoupler, snubber circuit, and heat transfer substrate. Essentially, an SSR packages a MOSFET (or triac) along with control and protection circuitry into a ready-to-use module.\n                        <br><br>\n                        Our production line specializes in the assembly of complete SSR modules instead of individual components, ensuring quality and reliability in operation.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What electrical tests does your SSR line perform?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        We perform 100% in-line testing including trigger input voltage\/current (3-32V DC or 90-280V AC), zero-cross detection accuracy (for zero-cross switching types), output leakage current (\u03bcA range), on-state voltage drop (V_DS for MOSFET, V_T for triac), load current capacity (up to 120A), off-state blocking voltage, and surge current capability (optional). Each test procedure is serialized for traceability.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">Can you produce SSRs with overcurrent protection?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        Yes, we can produce SSRs with integrated overcurrent protection. As part of the production process, we can include an automated station to calibrate and verify overcurrent protection thresholds (e.g., 2\u00d7 rated current for 10ms). Additionally, the production line will test and record the trip characteristics of each unit for quality assurance.\n                    <\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [\n    {\"@type\": \"Question\",\"name\": \"What are the problems with solid state relays?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"Common SSR problems include heat dissipation, off-state leakage current, on-state voltage drop, sensitivity to overvoltage, and fail-short mode. Our line mitigates these with thermal bonding, leakage measurement, and surge testing.\"}},\n    {\"@type\": \"Question\",\"name\": \"What are three types of solid state relays?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"Zero-cross switching SSR, random-turn on SSR, and DC-to-DC SSR. Our line can assemble and test all three types.\"}},\n    {\"@type\": \"Question\",\"name\": \"What is the difference between SSR and EMR?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"SSR has no moving parts, faster switching, longer life but higher on-state drop and leakage. EMR uses mechanical contacts, lower resistance, fails open but wears out.\"}},\n    {\"@type\": \"Question\",\"name\": \"What is the difference between SSR and MOSFET?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"A MOSFET is a single transistor; an SSR integrates a MOSFET (or triac) with optocoupler, protection circuits, and heatsink into a complete module.\"}},\n    {\"@type\": \"Question\",\"name\": \"What electrical tests does your SSR line perform?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"Input trigger, zero-cross detection, leakage current, on-state voltage drop, load current up to 120A, blocking voltage, and optional surge current.\"}},\n    {\"@type\": \"Question\",\"name\": \"Can you produce SSRs with overcurrent protection?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"Yes, we integrate calibration and verification of built-in overcurrent protection thresholds.\"}}\n  ]\n}\n<\/script>\n\n<section id=\"bl-products-page-inquiry\" class=\"bl-products-page-inquiry pd-80 bg-white\">\n    <div class=\"w16\">\n        <div class=\"bl-products-page-inquiry-box radius20 p50 flex f-jsb f-ac f-warp\">\n            <div class=\"bl-products-page-inquiry-text\">\n                <span class=\"bl-products-page-label f16 fwb ttu\">Start Your Project<\/span>\n                <h2 class=\"f42 fwb color-dark lh-12 mt-15\">\n                    Need a Turnkey Solid State Relay Production Line?\n                <\/h2>\n                <p class=\"f18 color-6 lh-18 mt-20\">\n                    Tell us your current rating (10A\u2011120A), input control type (DC\/AC), and annual volume. Our engineers will design a custom assembly line with SMT, thermal management, and 100% electrical testing.\n                <\/p>\n            <\/div>\n            <div class=\"bl-products-page-form\">\n                <div class='fluentform ff-default fluentform_wrapper_1 ffs_default_wrap'><form data-form_id=\"1\" id=\"fluentform_1\" class=\"frm-fluent-form fluent_form_1 ff-el-form-top ff_form_instance_1_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_1_1\" method=\"POST\" ><fieldset  style=\"border: none!important;margin: 0!important;padding: 0!important;background-color: transparent!important;box-shadow: none!important;outline: none!important; min-inline-size: 100%;\">\n                    <legend class=\"ff_screen_reader_title\" style=\"display: block; margin: 0!important;padding: 0!important;height: 0!important;text-indent: -999999px;width: 0!important;overflow:hidden;\">Contact Form Demo<\/legend><input type='hidden' name='__fluent_form_embded_post_id' value='860' \/><input type=\"hidden\" id=\"_fluentform_1_fluentformnonce\" name=\"_fluentform_1_fluentformnonce\" value=\"9aa62c2fb2\" \/><input type=\"hidden\" name=\"_wp_http_referer\" value=\"\/ja\/wp-json\/wp\/v2\/pages\/860\" \/><div data-name=\"ff_cn_id_1\"  class='ff-t-container ff-column-container ff_columns_total_2 '><div class='ff-t-cell ff-t-column-1' style='flex-basis: 50%;'><div data-type=\"name-element\" data-name=\"names\" class=\" ff-field_container ff-name-field-wrapper\" ><div class='ff-t-container'><div class='ff-t-cell '><div class='ff-el-group  ff-el-form-hide_label'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_1_names_first_name_' id='label_ff_1_names_first_name_' >Name<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"names[first_name]\" id=\"ff_1_names_first_name_\" class=\"ff-el-form-control\" placeholder=\"Name\" aria-invalid=\"false\" aria-required=false><\/div><\/div><\/div><\/div><\/div><\/div><div class='ff-t-cell ff-t-column-2' style='flex-basis: 50%;'><div class='ff-el-group ff-el-form-hide_label'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_1_input_text' id='label_ff_1_input_text' aria-label=\"\u7535\u8bdd\">\u7535\u8bdd<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"input_text\" class=\"ff-el-form-control\" placeholder=\"Phone\/WhatsApp\/Skype\" data-name=\"input_text\" id=\"ff_1_input_text\"  aria-invalid=\"false\" aria-required=false><\/div><\/div><\/div><\/div><div data-name=\"ff_cn_id_2\"  class='ff-t-container ff-column-container ff_columns_total_2 '><div class='ff-t-cell ff-t-column-1' style='flex-basis: 50%;'><div class='ff-el-group ff-el-form-hide_label'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_1_email' id='label_ff_1_email' aria-label=\"\u90ae\u7bb1\">\u90ae\u7bb1<\/label><\/div><div class='ff-el-input--content'><input type=\"email\" name=\"email\" id=\"ff_1_email\" class=\"ff-el-form-control\" placeholder=\"Email Address\" data-name=\"email\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><\/div><div class='ff-t-cell ff-t-column-2' style='flex-basis: 50%;'><div class='ff-el-group ff-el-form-hide_label'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_1_input_text_1' id='label_ff_1_input_text_1' aria-label=\"\u516c\u53f8\u540d\u79f0\">\u516c\u53f8\u540d\u79f0<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"input_text_1\" class=\"ff-el-form-control\" placeholder=\"Company Name\" data-name=\"input_text_1\" id=\"ff_1_input_text_1\"  aria-invalid=\"false\" aria-required=false><\/div><\/div><\/div><\/div><div data-name=\"ff_cn_id_3\"  class='ff-t-container ff-column-container ff_columns_total_1 '><div class='ff-t-cell ff-t-column-1' style='flex-basis: %;'><div class='ff-el-group ff-el-form-hide_label'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_1_message' id='label_ff_1_message' aria-label=\"\u7559\u8a00\u5185\u5bb9\">\u7559\u8a00\u5185\u5bb9<\/label><\/div><div class='ff-el-input--content'><textarea aria-required=\"true\" aria-labelledby=\"label_ff_1_message\" name=\"message\" id=\"ff_1_message\" class=\"ff-el-form-control\" placeholder=\"Your Message\" rows=\"8\" cols=\"2\" data-name=\"message\" ><\/textarea><\/div><\/div><\/div><\/div><div class='ff-el-group ff-text-left ff_submit_btn_wrapper'><button type=\"submit\" class=\"ff-btn ff-btn-submit ff-btn-md trs3 f18 color-white tac bg-red ff_btn_style\"  aria-label=\"Send Your Enquiry\">Send Your Enquiry<\/button><\/div><\/fieldset><\/form><div id='fluentform_1_errors' class='ff-errors-in-stack ff_form_instance_1_1 ff-form-loading_errors ff_form_instance_1_1_errors'><\/div><\/div>            <script type=\"text\/javascript\">\n                window.fluent_form_ff_form_instance_1_1 = {\"id\":\"1\",\"ajaxUrl\":\"https:\\\/\\\/benlongkj.com\\\/wp-admin\\\/admin-ajax.php\",\"settings\":{\"layout\":{\"labelPlacement\":\"top\",\"helpMessagePlacement\":\"with_label\",\"errorMessagePlacement\":\"inline\",\"cssClassName\":\"\",\"asteriskPlacement\":\"asterisk-right\"},\"restrictions\":{\"denyEmptySubmission\":{\"enabled\":false}}},\"form_instance\":\"ff_form_instance_1_1\",\"form_id_selector\":\"fluentform_1\",\"rules\":{\"names[first_name]\":{\"required\":{\"value\":false,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\"}},\"names[middle_name]\":{\"required\":{\"value\":false,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\"}},\"names[last_name]\":{\"required\":{\"value\":false,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\"}},\"input_text\":{\"required\":{\"value\":false,\"message\":\"\\u3053\\u306e\\u9805\\u76ee\\u306f\\u5fc5\\u9808\\u3067\\u3059\",\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\",\"global\":true}},\"email\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\"},\"email\":{\"value\":true,\"message\":\"This field must contain a valid email\",\"global\":false,\"global_message\":\"\\u6b64\\u5b57\\u6bb5\\u5fc5\\u987b\\u5305\\u542b\\u6709\\u6548\\u7684\\u7535\\u5b50\\u90ae\\u7bb1\\u5730\\u5740\"}},\"input_text_1\":{\"required\":{\"value\":false,\"message\":\"\\u3053\\u306e\\u9805\\u76ee\\u306f\\u5fc5\\u9808\\u3067\\u3059\",\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\",\"global\":true}},\"message\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"\\u8fd9\\u662f\\u5fc5\\u586b\\u680f\"}}},\"debounce_time\":300,\"file_upload_settings\":[]};\n                            <\/script>\n            \n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"<p>Solid state relay \u00b7 No moving parts Solid State Relay Production LineUp to 2,400 units\/shift | 10A\u2011120A The automated assembly and testing lines for solid-state relays (SSR) include a fully automated process that places PCBs, performs SMT soldering, attaches thermal pads, assembles housing, and tests electrical characteristics such as zero-cross, leakage current, and load testing. These lines are specifically engineered to address the high reliability requirements of industrial and HVAC applications. Request a line quote \u2192 View line modules 2,400+ Units\/shift 10\u2011120A Current rating \u00b10.1mA Leakage accuracy 0.02ms Switching time Core advantages Why an automated SSR production line? Complete assembly of solid-state relays (SSR) requires accurate PCB assembly, thermal management, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-860","page","type-page","status-publish","hentry"],"blocksy_meta":[],"acf":[],"_links":{"self":[{"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/pages\/860","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/comments?post=860"}],"version-history":[{"count":2,"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/pages\/860\/revisions"}],"predecessor-version":[{"id":862,"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/pages\/860\/revisions\/862"}],"wp:attachment":[{"href":"https:\/\/benlongkj.com\/ja\/wp-json\/wp\/v2\/media?parent=860"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}