{"id":77,"date":"2026-06-01T10:38:06","date_gmt":"2026-06-01T10:38:06","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/robot-automatic-feeding-system-for-injection-machine\/"},"modified":"2026-06-09T22:11:33","modified_gmt":"2026-06-09T22:11:33","slug":"robot-automatic-feeding-system-for-injection-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/id\/robot-automatic-feeding-system-for-injection-machine-product\/","title":{"rendered":"Sistem pemberian makan otomatis robot untuk mesin injeksi"},"content":{"rendered":"
\n
\n
\n
Fanuc robot \u00b7 24\/7 automation<\/div>\n

Fanuc Robot Automatic Feeding System for Injection Molding Machines<\/h1>\n

The Automated feeding solution for Injection molding machine by Fanuc industrial robot is an automated solution providing the utmost in mechanised feeding; therefore, the need for manual handling of material flow on a plastic injection machine are completely eliminated. The Automated solution provides the fastest method possible to load inserts, pre-forms or raw material into the injection moulding machine while producing minimal variations in speed or cycle times and immediate savings in labour cost leading to a significant improvement in overall equipment effectiveness (OEE).<\/p>\n

The appliance works with all types of injection molding machinery (either vertical or horizontal) and offers the capability to process multiple geometry types. The automated arm provides exactly the same part orientation and timing every time, resulting in reduced idle machine time due to human errors or other types of defects. With its ability to operate unattended 24 hours a day\/7 days a week, the robot also provides consistent cycle times and allows skilled workers to devote their efforts to quality control and improving the molding process. Among other things, the robot will provide a reduction in cycle time variability of 30 percent – 50 percent, and an 80 percent reduction in labor cost for the labor involved in handling parts from the time they exit the machine until they enter into the delivery container.<\/p>\n

Standard delivery: 60-90 days | Fanuc robot integrated | Custom end\u2011effectors<\/span><\/p>\n<\/p><\/div>\n

\n \"Robot<\/p>\n
Fanuc robot loading inserts into injection mold (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

What is a Robot Automatic Feeding System for Injection Machine?<\/h2>\n

An automated system for feeding an injection molding Machine using industrial robots is referred to as an “Automated Material Handling Cell”. This type of system uses an industrial Robot (i.e. Fanuc, KUKA or ABB) to automatically load inserts, pre-forms or raw materials into an injection molding machine, where as, when done manually, loading may be subject to operator fatigue, inconsistent placement of inserts, and cycle time variability.<\/p>\n

The robotic system ensures that the insert(s) will be positioned accurately every time, will have consistent timing for each cycle of the Robot, and can run with continuous operation. The robotic system will consist of the following; (1) robot arm with custom end-effector (gripper), (2) part feeder (vibratory bowl or tray), (3) safety guarding, (4) PLC integration with the injection molding machine.<\/p>\n

Examples of applications for the robotic system are for insert molding (utilizing metal inserts, magnets, or threaded bushings), over-molding or automatic feeding of raw materials. The robotic system may also unload finished products, thereby creating a complete automated cell for the injection molding process.<\/p>\n

Since these types of systems are typically not standard off-the-shelf solutions, we customize the end effector, part feeder and Robot programming to your specific part geometry, mold layout and cycle time.<\/p>\n

\n
\n Fanuc robot integrated<\/strong>
\n High speed, precision, and reliability \u2013 proven in harsh industrial environments.\n <\/div>\n
\n Consistent orientation & timing<\/strong>
\n Eliminates cycle time variations, reduces machine idle time.\n <\/div>\n
\n 24\/7 unattended operation<\/strong>
\n Maximizes injection machine utilization, improves OEE.\n <\/div>\n
\n Custom end\u2011effectors<\/strong>
\n Designed for your specific inserts (metal, plastic, magnet, label).\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

System Features & Integration<\/h2>\n
\n
\n \"Intelligence<\/p>\n
Intelijen & Visibilitas<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
Efisiensi & Keberlanjutan<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
Desain & Integrasi<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
Keamanan & Keandalan<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Spesifikasi Teknis<\/h2>\n
Fanuc robot automatic loading system for injection molding. Custom gripper, part feeder, PLC integration, safety guarding. Reduces cycle time variation, 24\/7 operation.<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Robot model (standard)<\/th>\nFanuc LR Mate 200iD or R\u20112000iC (others available)<\/td>\n<\/tr>\n
Payload capacity<\/th>\nUp to 7kg (LR Mate) \/ up to 165kg (R\u20112000iC), depending on robot<\/td>\n<\/tr>\n
Reach<\/th>\nUp to 717mm (LR Mate) \/ up to 2,650mm (R\u20112000iC)<\/td>\n<\/tr>\n
Repeatability<\/th>\n\u00b10.02mm \u2013 \u00b10.05mm (robot model dependent)<\/td>\n<\/tr>\n
Sistem pemberian makan<\/th>\nVibratory bowl, tray stacker, or conveyor (custom per part)<\/td>\n<\/tr>\n
End\u2011effector type<\/th>\nPneumatic or servo gripper, vacuum cup, magnetic, or custom<\/td>\n<\/tr>\n
Integration signals<\/th>\nDigital I\/O or Ethernet\/IP to injection molding machine PLC–\n <\/td>\n<\/tr>\n
Safety features<\/th>\nSafety fence with interlock, light curtains (optional), emergency stop–\n <\/td>\n<\/tr>\n
Sistem kontrol<\/th>\nFanuc robot controller + integration PLC (optional)–\n <\/td>\n<\/tr>\n
Catu daya<\/th>\n380V \u00b110% 50Hz (robot) | 220V for feeder | Compressed air 0.6MPa–\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Keunggulan Teknis Inti<\/h2>\n
\n
\n

Eliminates cycle time variation<\/h4>\n

Manual loading causes injection molding machine idle time due to operator fatigue or inconsistent placement. The robot always loads with the same timing (e.g., every 30 seconds), reducing cycle time variation by 30\u201150% and increasing machine throughput.\n <\/p><\/div>\n

\n

24\/7 unattended production<\/h4>\n

With the robot feeding system, the injection molding machine can run continuously during breaks, shift changes, and overnight. This boosts OEE from typically 60\u201170% to over 85%, directly increasing daily output without additional machines.\n <\/p><\/div>\n

\n

Precise insert placement reduces rejects<\/h4>\n

The robot\u2019s repeatability (\u00b10.05mm) ensures that metal inserts or pre\u2011forms are placed exactly in the mold cavity every cycle. This eliminates misalignment defects (cracked inserts, flash, or incomplete filling), reducing scrap rate by up to 80%.\n <\/p><\/div>\n

\n

Quick changeover for multiple part types<\/h4>\n

The end\u2011effector and feeder bowl can be swapped in under 15 minutes. Recipe\u2011based robot programs (via HMI) allow changeover between different insert sizes without reprogramming, increasing production flexibility.\n <\/p><\/div>\n<\/p><\/div>\n

\n Dipercaya oleh para pemimpin industri.<\/span><\/p>\n
\n
\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

Customer Success Story \u2013 Automotive Insert Molder<\/h3>\n

A first-tier automotive supplier put brass inserts into the injection molding machine manually for making dashboard parts. At times, cycle times were inconsistent (between 45 and 70 seconds), which often resulted in the company scrapping 5% of the parts because of improperly positioned inserts. Benlong installed a Fanuc robotic automated feeding device and custom gripper with vibratory bowl to feed brass inserts into the machine. Within 6 months of usage, this installation of automation resulted in the following:<\/p>\n

\n
48 sec<\/strong> Fixed cycle time (no variation)<\/div>\n
0.5%<\/strong> Scrap rate (down from 5%)<\/div>\n
85%<\/strong> OEE (up from 62%)<\/div>\n<\/p><\/div>\n

After 10 months the customer did not need to pay for using the system anymore; then at that time they could have it fully for free and operate without lights for weekend production.<\/p>\n<\/p><\/div>\n

Aplikasi dan Integrasi<\/h2>\n
\n
\n
Insert molding<\/strong> \u2013 Metal inserts, magnets, bushings, threaded inserts<\/div>\n
Over\u2011molding<\/strong> \u2013 Loading pre\u2011molded parts for secondary molding<\/div>\n
Raw material feeding<\/strong> \u2013 Pellets, pre\u2011forms, or billets<\/div>\n
Label \/ film placement<\/strong> \u2013 In\u2011mold labeling (IML) automation<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Custom Engineering & Delivery<\/h2>\n
\n
1. Part & process analysis<\/strong> 7-15 days \u00b7 insert samples, mold layout, cycle time target<\/div>\n
2. Robot & end\u2011effector design<\/strong> 15-30 days \u00b7 gripper, feeder, safety layout<\/div>\n
3. Manufacturing & programming<\/strong> 60-90 hari<\/div>\n
4. Pre\u2011FAT<\/strong> Di pabrik Benlong<\/div>\n
5. Installation & integration<\/strong> On-site 7\u201110 days<\/div>\n
6. SAT Akhir & Pelatihan<\/strong> 3\u20115 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
\n

Request a Custom Robot Feeding System Quote<\/h2>\n

Please provide us with a copy of your inserts, your injection moulding machine model and your intended cycle time; we will then create a custom Fanuc robot feeding system for you, which will include custom designed end-effectors and feeders, and will also include a full ROI analysis.<\/p>\n

Ajukan Pertanyaan Sekarang<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | Email: xsb@benlongkj.cn | Dukungan Bahasa Inggris & Mandarin<\/p>\n<\/p><\/div>\n

\n
\n

Why Choose Benlong for Robot Feeding Automation?<\/h3>\n