{"id":67,"date":"2026-06-01T10:37:59","date_gmt":"2026-06-01T10:37:59","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/electric-meter-aging-test-bench\/"},"modified":"2026-06-09T23:01:48","modified_gmt":"2026-06-09T23:01:48","slug":"electric-meter-aging-test-bench-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/id\/electric-meter-aging-test-bench-product\/","title":{"rendered":"Electric meter aging test bench"},"content":{"rendered":"
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IEC\/ANSI \u00b7 24\/7 endurance<\/div>\n

Three\u2011Phase Electricity Meter Aging Test Bench for Smart Meter Reliability<\/h1>\n

This reliability-tested electrical tester has been specifically designed to test thousands of three-phase multi-function smart meters for overall quality and endurance in high-volume applications. The tester uses the ZN-D3000 precision power supply to provide consistent voltage\/current loads to simulate long-term field usage and to maintain measurement accuracy and structural integrity during ongoing static load. The tester is designed to support multiple simultaneous aging processes using modular connectors mounted on the vertical meter rack, making it an extremely high-density testing solution.<\/p>\n

As part of its ongoing measurement process, the system tracks any changes in key indicators: such as dielectric strength, register accumulation (walking test) and communication protocol (IEC 62056 – 21, DLMS\/COSEM) stability. The control interface can be used to adjust phase angle, harmonic distortion and load levels more precisely. Real-time data logging and automatic trip protection allow safe testing and historical records to be maintained over a 24\/7 testing period. This robust testing regimen meets or exceeds International (IEC, ANSI) testing standards and guarantees 15-year service life under extreme conditions. By improving electronic devices’ rate of infant mortality, the bench provides long-term billing accuracy.<\/p>\n

Standard delivery: 45-60 days | ZN\u2011D3000 power source | High\u2011density vertical rack<\/span><\/p>\n<\/p><\/div>\n

\n \"Electric<\/p>\n
Three\u2011phase meter aging test station (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is an Electric Meter Aging Test Bench?<\/h2>\n

An Aging Test Bench for Electric Meters is designed to perform accelerated life cycle (burn-in) testing of single-phase and three-phase energy meters using controlled voltages and currents under established environmental conditions (room temperature). By applying the rated voltage and current over an extended time (hours to days), early failures in electronic components, solder joints, and mechanical parts can be identified. A test bench is used with a high-precision programmable power supply (e.g., ZN-D3000), a high-density meter mounting rack with modular connectors, and data logging software. The test bench collects data for walking tests (i.e., register accumulations), communicating stability, and dielectric strength during the aging cycle of the meter. The Aging Test Bench System will also help to lower the infant mortality rate of smart meters and will ensure compliance with IEC 62053-11\/22, ANSI C12, or specific customer reliability requirements. As a non-standard, custom solution, this system will be tailored to your specific meter form factor, number of positions (e.g., 24, 48, 96 meters), and communication protocols.<\/p>\n

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\n ZN\u2011D3000 precision power source<\/strong>
\n Synchronized three\u2011phase voltage & current, adjustable amplitude, phase, and harmonics.\n <\/div>\n
\n High\u2011density vertical rack<\/strong>
\n Modular connectors for simultaneous testing of multiple meters (24\u201196 positions).\n <\/div>\n
\n Real\u2011time monitoring<\/strong>
\n Dielectric strength, register accumulation, communication protocol stability.\n <\/div>\n
\n Automatic trip protection & data logging<\/strong>
\n Overload, over\u2011temperature protection; CSV\/MES export for traceability.\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Test Features & System Components<\/h2>\n
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\n \"Intelligence<\/p>\n
Intelijen & Visibilitas<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
Efisiensi & Keberlanjutan<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
Desain & Integrasi<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
Keamanan & Keandalan<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Spesifikasi Teknis<\/h2>\n
Three\u2011phase meter aging test bench with ZN\u2011D3000 precision source. High\u2011density rack, real\u2011time monitoring (dielectric, register, communication), automatic protection, data logging.<\/div>\n
\n\n\n\n\n\n <\/tr>\n\n\n\n\n\n <\/tr>\n\n\n\n\n
Power source model<\/th>\nZN\u2011D3000 (programmable three\u2011phase)<\/td>\n<\/tr>\n
Rentang keluaran tegangan<\/th>\n0 \u2013 480V AC (phase\u2011to\u2011neutral), adjustable–\n <\/td>\n<\/tr>\n
Rentang keluaran saat ini<\/th>\n0 \u2013 120A per phase, programmable–\n <\/td>\n<\/tr>\n
Rentang frekuensi<\/th>\n45 \u2013 65Hz, accuracy \u00b10.01Hz–\n <\/td>\n<\/tr>\n
Simulasi harmonik<\/th>\n2nd \u2013 21st order, programmable amplitude\/phase–\n <\/td>\n<\/tr>\n
Number of meter positions<\/th>\nStandard 24, 48, or 96 (customizable)–\n <\/td>\n<\/tr>\n
Communication protocols<\/th>\nRS485 (Modbus, DLMS\/COSEM), optical port, pulse output–\n <\/td>\n<\/tr>\n
Parameter pemantauan<\/th>\nRegister accumulation (walking test), dielectric strength, communication errors, temperature–\n <\/td>\n<\/tr>\n
Protection features<\/th>\nOverload, over\u2011temperature, short\u2011circuit, automatic trip–\n <\/td>\n<\/tr>\n
Catu daya<\/th>\n380V \u00b110% 50Hz (main) | Control: 220V–\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Keunggulan Teknis Inti<\/h2>\n
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High\u2011density parallel aging reduces cycle time<\/h4>\n

With up to 96 meter positions, the bench significantly accelerates burn\u2011in testing. Each position is independently monitored, allowing batch qualification without reducing throughput.\n <\/p><\/div>\n

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Precision ZN\u2011D3000 source for realistic grid simulation<\/h4>\n

The integrated power source delivers synchronized three\u2011phase voltage and current with adjustable phase angles, harmonics, and load levels. This simulates real\u2011world grid disturbances (voltage sags, harmonics) that affect meter performance.\n <\/p><\/div>\n

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Comprehensive communication & register monitoring<\/h4>\n

The bench reads meter registers via RS485 or optical port during the aging cycle, verifying that the accumulation remains accurate under continuous stress. Communication errors are logged for protocol stability analysis.\n <\/p><\/div>\n

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Automatic safety & data traceability<\/h4>\n

Real\u2011time trip protection prevents damage from meter failure. All test data (voltage\/current logs, register values, error events) are saved and can be exported to MES or CSV, providing full traceability for ISO 17025 audits.\n <\/p><\/div>\n<\/p><\/div>\n

<\/p>\n

\n Dipercaya oleh para pemimpin industri.<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success Story \u2013 Smart Meter Manufacturer<\/h3>\n

A major manufacturer of smart meters required reduction of the field failure rate of their three phase meters due to electronic components failing early in their life cycle (infant mortality). In response to this need, Benlong provided a 96-position meter ageing test bench outfitted with a ZN-D3000 power supply and real time register monitoring equipment. Six months after the installation of these test benches:<\/p>\n

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80%<\/strong> Reduction in early field failures<\/div>\n
96 meters<\/strong> Aged simultaneously (24\/7)<\/div>\n
100%<\/strong> Traceability for utility audits<\/div>\n<\/p><\/div>\n

Within less than 10 months after installation, the customer was able to benefit from the bench’s cost savings by securing a significant utility contract which required compliance with IEC 62053-22 standard.<\/p>\n<\/p><\/div>\n

Aplikasi dan Integrasi<\/h2>\n
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Smart meter manufacturing<\/strong> \u2013 Burn\u2011in testing for single\u2011phase and three\u2011phase meters<\/div>\n
Laboratorium pengukuran utilitas<\/strong> \u2013 Endurance testing for meter certification<\/div>\n
Quality assurance departments<\/strong> \u2013 Routine reliability verification<\/div>\n
Validasi Litbang<\/strong> \u2013 Stress testing new meter designs<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Custom Engineering & Delivery<\/h2>\n
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1. Meter specification & rack design<\/strong> 15-30 days \u00b7 meter dimensions, number of positions<\/div>\n
2. Power source & software configuration<\/strong> 15-25 days \u00b7 ZN\u2011D3000 integration, communication setup<\/div>\n
3. Manufaktur<\/strong> 45-60 hari<\/div>\n
4. Pre\u2011FAT<\/strong> Di pabrik Benlong<\/div>\n
5. Instalasi & pelatihan<\/strong> On-site 5\u20117 days<\/div>\n
6. SAT Akhir<\/strong> 5\u20117 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom Electric Meter Aging Test Bench Quote<\/h2>\n

Provide us with your meter specifications, quantity of testing positions and communication protocol. We will have our engineers provide you with a custom-designed aging bench, using our ZN-D3000 power source along with complete data logging, as well as a comprehensive ROI report.<\/p>\n

Ajukan Pertanyaan Sekarang<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | Email: xsb@benlongkj.cn | Dukungan Bahasa Inggris & Mandarin<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for Meter Aging Benches?<\/h3>\n