{"id":41,"date":"2026-06-01T10:37:43","date_gmt":"2026-06-01T10:37:43","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/vacuum-circuit-breaker-%ef%bc%88vcb%ef%bc%89-automaticproduction-line\/"},"modified":"2026-06-10T06:05:40","modified_gmt":"2026-06-10T06:05:40","slug":"vcb-automaticproduction-line-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/id\/vcb-automaticproduction-line-product\/","title":{"rendered":"Jalur produksi otomatis pemutus sirkuit vakum (VCB)"},"content":{"rendered":"
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IEC 62271\u2011100 \u00b7 12\/24KV<\/div>\n

Automated VCB Assembly & Test Line for Medium\u2011Voltage Switchgear<\/h1>\n

The above-mentioned automatic assembly line for VCBs is a fully integrated assembly and testing facility for the medium and high voltages of 12KV and 24KV vacuum circuit breakers. The assembly line has a variety of motorised carriers, custom tooling, robotic handling, and functional test stations for verifying the high voltage capabilities of the finished products. These four integrated functions give various advantages and allow the precision and reliable manufacture of important products used to distribute power. Compliance with IEC 62271\u2011100 standards is achieved and the production capability on the line is from 25 to 30 units every 8 hour shift.<\/p>\n

The primary processes include assembly of vacuum interrupter (system for relative positioning through servomechanical control) mechanical operation mechanism, testing of the mechanical operation mechanism (open\/close speed, open\/close travel, timing), testing insulation at high voltage (withstand voltage and loop resistances), mechanical testing for endurance operation for each product. Honeywell barcode scanning systems provide full traceability of material processed at each production point, while Benlong’s HMI\/PLC software allows remote diagnostic capability. This is an ideal production line for manufacturers of switchgear products who need to meet Industry 4.0 standards, maintain quality consistency, and comply with IEC standards.<\/p>\n

Standard delivery: 120-150 days | Customizable for 12KV\/24KV | MES ready<\/span><\/p>\n<\/p><\/div>\n

\n \"Vacuum<\/p>\n
VCB assembly & test line (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is a VCB Automatic Production Line?<\/h2>\n

An automatic production line for a Vacuum Circuit Breaker (VCB) is a specialized manufacturing system that produces vacuum circuit breakers (VCB) used in the medium voltage power distribution (12kV, 24kV, etc). The automatic production line automates the complete assembly process, from aligning and installing the vacuum interrupter (the central component for extinguishing electrical arcing) to assembling the spring-operated mechanism and completing electrical tests. The VCB assembly line consists of servo-controlled actuators that can accurately position the vacuum interrupter. There are automated test stations that measure mechanical characteristics of the VCBs (i.e., opening\/closing speeds, travel, timing), perform high-voltage insulation tests (i.e., insulation withstand voltage, loop resistance), and perform mechanical endurance testing by completing thousands of operations to demonstrate and validate the long-term reliability of the VCB. Bar code readers are incorporated throughout the line to maintain full traceability, and the production line can be connected to a Manufacturing Execution System (MES) for data logging. The assembly line is a non-standard, custom solution that can be designed to fit your voltage rating (i.e., 12 kV, 24 kV, 40.5 kV), production volume and component design specifications.<\/p>\n

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\n Vacuum interrupter assembly<\/strong><\/p>\n

Custom jigs and servo-controlled actuators guarantee perfect micron-level alignment of the vacuum interrupter, which is important for breaking performance.<\/p>\n<\/p><\/div>\n

\n Mechanism characteristic testing<\/strong><\/p>\n

There is inspection of the speed at which the spring mechanism of an automated station opens\/closes; distance travelled by the spring mechanism in opening\/closing; and time taken for each.<\/p>\n<\/p><\/div>\n

\n High\u2011voltage insulation testing<\/strong><\/p>\n

Before leaving the line, all circuits must be tested for 100% in-line withstand voltage and loop resistance in accordance with IEC 62271-100.<\/p>\n<\/p><\/div>\n

\n Mechanical endurance cycling<\/strong><\/p>\n

Repetitive operation cycles are exceeded by the automated endurance test stations which carry out these cycles in an automated fashion.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Fitur dan Proses Lini Produksi<\/h2>\n
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\n \"Intelligence<\/p>\n
Intelijen & Visibilitas<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
Efisiensi & Keberlanjutan<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
Desain & Integrasi<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
Keamanan & Keandalan<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Production Line Parameters (Standard Configuration)<\/h2>\n
Automated assembly and test line for 12KV\/24KV VCBs. Daily output 25\u201130 units, floor area \u2248300 m\u00b2, power <120 KW, IEC 62271\u2011100 compliant.<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n <\/tr>\n\n
Applicable product specifications<\/th>\n12KV, 24KV<\/td>\n<\/tr>\n
Daily output<\/th>\n25 \u2013 30 pcs \/ 8H\n <\/td>\n<\/tr>\n
Floor area (L\u00d7W\u00d7H)<\/th>\n38m \u00d7 7.7m \u00d7 3.0m (\u2248300 m\u00b2)\n <\/td>\n<\/tr>\n
Input voltage<\/th>\n380V \u00b1 10% (three\u2011phase five\u2011wire)\n <\/td>\n<\/tr>\n
Voltage frequency<\/th>\n50Hz \u00b1 1% & 60Hz \u00b1 1%\n <\/td>\n<\/tr>\n
Total power<\/th>\n< 120 KW\n <\/td>\n<\/tr>\n
Compressed air<\/th>\n\u2265 1 m\u00b3\/min, \u2265 6.5 kgf\/cm\u00b2 (oil\u2011free, water\u2011free)\n <\/td>\n<\/tr>\n
Production line noise<\/th>\n\u2264 75 dB (measured at 1m)\n <\/td>\n<\/tr>\n
HMI \/ PLC software<\/th>\nBenlong Automation (remote service supported)\n <\/td>\n<\/tr>\n
International standard<\/th>\nIEC 62271\u2011100\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Key Component Brand Selection (Standard Configuration)<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
#<\/th>\nComponent<\/th>\nBrand<\/th>\n<\/tr>\n<\/thead>\n
1<\/td>\nHMI<\/td>\nMCGS<\/td>\n<\/tr>\n
2<\/td>\nPhotoelectric Switches & Sensors<\/td>\nOmron<\/td>\n<\/tr>\n
3<\/td>\nPneumatic Components<\/td>\nFesto \/ Airtac \/ SMC<\/td>\n<\/tr>\n
4<\/td>\nPLC<\/td>\nOmron<\/td>\n<\/tr>\n
5<\/td>\nLinear Guides<\/td>\nHIWIN<\/td>\n<\/tr>\n
6<\/td>\nStepper Motors<\/td>\nSanyo<\/td>\n<\/tr>\n
7<\/td>\nElectrical Components<\/td>\nSchneider<\/td>\n<\/tr>\n
8<\/td>\nWithstand Voltage Tester<\/td>\nChinese Brand<\/td>\n<\/tr>\n
9<\/td>\nLoop Resistance Tester<\/td>\nChinese Brand<\/td>\n<\/tr>\n
10<\/td>\nDrive Motors<\/td>\nChinese Brand<\/td>\n<\/tr>\n
11<\/td>\nBearings<\/td>\nMISUMI<\/td>\n<\/tr>\n
12<\/td>\nBarcode Reader<\/td>\nHoneywell<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Keunggulan Teknis Inti<\/h2>\n
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Precision vacuum interrupter assembly<\/h4>\n

The vacuum interrupter’s alignment (with micron accuracy) is achieved using custom jigs and servo-controlled actuators which are essential for maintaining both vacuum integrity and contact gap. Proper alignment is vital to the breaker\u2019s ability to interrupt short circuiting correctly.<\/p>\n<\/p><\/div>\n

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Comprehensive mechanical characteristic verification<\/h4>\n

Automated mechanisms measure the time for opening\/closing, speed of opening\/closing, path (stroke) distance, and over travel distance. A record will be maintained for these measures and to show compliance with IEC 62271\u2011100 values so that the switch will operate reliably.<\/p>\n<\/p><\/div>\n

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100% in\u2011line high\u2011voltage insulation testing<\/h4>\n

Prior to shipment off the production line, every VCB has to pass a withstand voltage (power frequency) test and a loop resistance test. These tests ensure that the VCB has both dielectric strength and low contact resistance, which are required for the continued reliability of a VCB in the power grid.<\/p>\n<\/p><\/div>\n

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Full traceability & remote diagnostics<\/h4>\n

The Honeywell Barcode Reader can connect to different components, as well as test results, using a Unit Serial Number. The HMI\/PLC software will allow you to connect remotely for both diagnostics and software updates to reduce both downtime and your transportation costs.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

<\/p>\n

\n Dipercaya oleh para pemimpin industri.<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success Story \u2013 Medium\u2011Voltage Switchgear Manufacturer<\/h3>\n

To enhance production efficiency and quality when manufacturing 24kV VCBs compliant with IEC 62271-100, a European switchgear supplier established a procedure to achieve traceability, establish mechanical characteristics, and develop a fully automated VCB assembly line by Benlong that included room to room vacuum interrupters, mechanical testing, and high voltage insulating testing facilities, before remounting for mechanical durability checks. The results are shown below after 6 months.<\/p>\n

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28 units\/shift<\/strong> Achieved (manual was 12)<\/div>\n
99.8%<\/strong> First\u2011pass yield (mechanical & electrical)<\/div>\n
100%<\/strong> Traceability of components and test data<\/div>\n<\/p><\/div>\n

In 18 months, the investment in this line pays back, and the customer received full IEC-compliant to obtain a significant utility contract.<\/p>\n<\/p><\/div>\n

Aplikasi dan Integrasi<\/h2>\n
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VCB manufacturing plants<\/strong> \u2013 High\u2011volume production of 12kV\/24kV breakers<\/div>\n
Switchgear OEMs<\/strong> \u2013 In\u2011house production for power distribution panels<\/div>\n
Power equipment contractors<\/strong> \u2013 Custom lines for railway or mining applications<\/div>\n
Jalur percontohan R&D<\/strong> \u2013 Scaled\u2011down version for new VCB development<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Custom Engineering & Delivery<\/h2>\n
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1. Product & process design<\/strong> 30-60 days \u00b7 VCB samples, voltage rating, target output<\/div>\n
2. Line layout & simulation<\/strong> 20-30 days \u00b7 3D layout, cycle time analysis<\/div>\n
3. Manufacturing & assembly<\/strong> 120-150 days<\/div>\n
4. Pre\u2011FAT<\/strong> Di pabrik Benlong<\/div>\n
5. Installation & commissioning<\/strong> On-site 15\u201120 days<\/div>\n
6. SAT Akhir & Pelatihan<\/strong> 7\u201110 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom VCB Production Line Quote<\/h2>\n

To receive your VCB specifications (voltage rating, frame size, expected product out), we will provide you with an engineer-designed automated production line (one that requires no human interaction) that includes: a vacuum interrupter assembly, mechanical and electrical testing, and MES traceability. Also, a full analysis of ROI will be included.<\/p>\n

Ajukan Pertanyaan Sekarang<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | Email: xsb@benlongkj.cn | Dukungan Bahasa Inggris & Mandarin<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for VCB Automation?<\/h3>\n