{"id":33,"date":"2026-06-01T10:37:39","date_gmt":"2026-06-01T10:37:39","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/ac-contactor-comprehensive-test-machine\/"},"modified":"2026-06-10T07:03:21","modified_gmt":"2026-06-10T07:03:21","slug":"ac-contactor-comprehensive-test-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/id\/ac-contactor-comprehensive-test-machine-product\/","title":{"rendered":"Mesin uji komprehensif kontaktor AC"},"content":{"rendered":"
\n
\n
\n
Multi\u2011test \u00b7 Quick changeover<\/div>\n

Universal AC Contactor Automatic Comprehensive Test System<\/h1>\n

The AC Contactor Comprehensive Test System is an automated solution for ensuring the quality of AC contactors through a high volumetric throughput test. It automates all significant functional testing requirements of an AC contactor at one location including (1) the verification of both the contact gap and the contact over-travel (2) the testing of the AC Contactor contact synchronization (3) the Dielectric (Hi-Pot) withstand voltage testing (4) the pick-up and drop-out (pull-in) voltage test (5) the Over-Voltage\/Under-Voltage testing of the AC Contactor. This comprehensive testing solution has interchangeable tooling and custom designed software; it is a single consistent testing solution across multiple models of AC contactors having different specifications. This solution greatly enhances the production quality control of the entire production facility by ensuring that your facility\u2019s production is compliant with the entire production facility\u2019s production requirements while providing the highest possible efficiencies.<\/p>\n

Standard delivery: 45-60 days | Quick\u2011change tooling | Multi\u2011model compatible<\/span><\/p>\n<\/p><\/div>\n

\n \"AC<\/p>\n
Multi\u2011function contactor test station (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

What Problems Does This Test Machine Solve?<\/h2>\n

Testing of AC contactors in traditional ways tends to have a separate station for several types of testing requires separate accommodation for mechanical dimensions testing (mechanical, over-travel and synchronization), separate station for electrical testing (Hi-Pot) and separate station for electrical coil performance (pickup\/release vs. over\/under voltage) and this method can be very costly because it will require several pieces of equipment and operators as well as there will be differences between the operators’ methods therefore can create further variability. Using our single automated Comprehensive Testing Machine to combine all combined testing types into one single machine will save considerable industrial floor space, eliminate any additional handling of products between tests, reduce the amount of time it takes to changeover CM’s between models because there will be no tooling replaced and we will give only one pass or fail result for each contactor. The testing system will log all test results for easy traceability and to help manufacturers comply with the continuous quality management principles defined in ISO 9001 and IEC 60947-4-1. All tests and fixtures can additionally be custom built and setup according to our customers\u2019 requirements for their specific contactor series model due to the reason that they have a non-standard product.<\/p>\n

\n
\n Contact gap & over\u2011travel test<\/strong><\/p>\n

Utilizes accurate linear sensors to verify mechanical stopping and contact over-travel against design specifications.<\/p>\n<\/p><\/div>\n

\n Contact synchronization test<\/strong><\/p>\n

Time in between main contacts being closed\/opened have been measured to ensure that the switching process was balanced and arcing was minimized.<\/p>\n<\/p><\/div>\n

\n Hi\u2011Pot & dielectric test<\/strong><\/p>\n

In order to validate the insulation integrity according to IEC 60947-4-1, high voltage is applied between the coil\/contacts and ground.<\/p>\n<\/p><\/div>\n

\n Pick\u2011up & release test<\/strong><\/p>\n

Measures maximum drop\u2011out voltage and minimum pull\u2011in voltage \u2013 highest must not exceed 110% of lowest.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

\n

Test Capabilities & Customer Benefits<\/h2>\n
\n
\n \"Intelligence<\/p>\n
Intelligence & Visibility \u2013 real\u2011time display of test parameters and results<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
Efficiency & Sustainability \u2013 one station replaces 4\u20115 single\u2011function testers<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
Design & Integration \u2013 quick\u2011change tooling for multiple contactor models<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
Safety & Reliability \u2013 enclosed Hi\u2011Pot test area with interlock protection<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Spesifikasi Teknis<\/h2>\n
Comprehensive test machine for AC contactors: contact gap\/over\u2011travel, synchronization, Hi\u2011Pot, pick\u2011up\/release, over\/undervoltage. Quick\u2011change tooling, automated pass\/fail.<\/div>\n
\n\n\n\n\n\n\n <\/tr>\n\n\n\n <\/tr>\n\n\n\n\n\n
Test functions<\/th>\nContact gap & over\u2011travel, contact synchronization, Hi\u2011Pot (dielectric strength), pick\u2011up voltage, drop\u2011out voltage, overvoltage, undervoltage–\n <\/td>\n<\/tr>\n
Contact gap measurement accuracy<\/th>\n\u00b10.01mm–\n <\/td>\n<\/tr>\n
Synchronization timing accuracy<\/th>\n\u00b10.1ms–\n <\/td>\n<\/tr>\n
Tegangan uji Hi-Pot<\/th>\nProgrammable up to 2,500V AC, adjustable duration–\n <\/td>\n<\/tr>\n
Pick\u2011up\/release voltage accuracy<\/th>\n\u00b11% of reading–\n <\/td>\n<\/tr>\n
Test cycle time<\/th>\n15\u201130 seconds per contactor (depends on number of tests)–\n <\/td>\n<\/tr>\n
Compatible contactor types<\/th>\nAC contactors, various frame sizes (9A\u201195A, up to 400A optional)–\n <\/td>\n<\/tr>\n
Waktu peralihan<\/th>\n<5 minutes (quick\u2011change tooling + recipe selection)–\n <\/td>\n<\/tr>\n
Sistem kontrol<\/th>\nPLC (Siemens) with HMI, recipe storage for 50+ models–\n <\/td>\n<\/tr>\n
Catu daya<\/th>\n380V \u00b110% 50Hz | Hi\u2011Pot circuit 220V–\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Core Customer Benefits \u2013 Why Manufacturers Choose This System<\/h2>\n
\n
\n

Benefit 1: 4\u2011in\u20111 test consolidation<\/h4>\n

By using one automated tester that performs several different test functions (i.e., contact gap, sync, Hi-Pot, and coil performance) instead of having multiple machines to do the same thing, you can save up to 50% in capital cost, and 60% in floor space compared with having separate stations for each test function.<\/p>\n<\/p><\/div>\n

\n

Benefit 2: Eliminates handling\u2011induced variation<\/h4>\n

Relocating contactors across various testing stations creates variations in their positioning and introduces temperature changes. Testing all the design parameters with a single integrated design allows for the performance of the entire machine to be measured without having to move the product, providing accurate, reproducible results.<\/p>\n<\/p><\/div>\n

\n

Benefit 3: Fast changeover for mixed production<\/h4>\n

Quick-change tooling, such as contact fixtures and coil connectors, and recipe-based HMI allow the user to change from one model of contactor to another in less than five (5) minutes. This is especially useful for the manufacturer that produces many different product families.<\/p>\n<\/p><\/div>\n

\n

Benefit 4: Automated data logging for quality audits<\/h4>\n

Contactors\u2019 serial numbers are assigned to all test results (gap values, sync time, Hi-Pot test leakage, and pick-up voltages) to ensure that all tests are completed automatically, retaining an actual link to each individual contactor. The reported results are exportable and meet ISO 9001 and IEC compliance.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

\n Dipercaya oleh para pemimpin industri.<\/span><\/p>\n
\n
\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n

Customer Success \u2013 How a Contactor Manufacturer Cut Test Time by 60%<\/h3>\n

A manufacturer of contactors in Europe had a total of four testing stations (mechanical, synchronization, Hi-Pot, and coil voltage) for their contactors. Each contactor took 2 minutes to test multiple test stations and required 3 operators to operate them. By implementing this complete test machine, they were able to:<\/p>\n

\n
25 sec\/contactor<\/strong> Total test time (down from 120 sec)<\/div>\n
1 operator<\/strong> (replaced 3)<\/div>\n
100%<\/strong> Test repeatability (eliminated inter\u2011station variation)<\/div>\n<\/p><\/div>\n

The machine paid for itself in 10 months and freed up 12 m\u00b2 of factory floor space.<\/p>\n<\/p><\/div>\n

Applications \u2013 Where This Machine Adds Most Value<\/h2>\n
\n
\n
AC contactor manufacturing lines<\/strong> \u2013 Inline final testing before packaging<\/div>\n
Laboratorium kontrol kualitas<\/strong> \u2013 Routine sampling and type testing<\/div>\n
Inspeksi masuk<\/strong> \u2013 Verifying purchased contactors from suppliers<\/div>\n
Validasi Litbang<\/strong> \u2013 Characterizing new contactor designs<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Custom Engineering & Delivery<\/h2>\n
\n
1. Contactor sample analysis<\/strong> 10-20 days \u00b7 frame size, coil voltage, contact configuration<\/div>\n
2. Fixture & recipe design<\/strong> 15-25 days \u00b7 quick\u2011change tooling, test sequence<\/div>\n
3. Manufacturing & assembly<\/strong> 45-60 hari<\/div>\n
4. Pre\u2011FAT<\/strong> Di pabrik Benlong<\/div>\n
5. Instalasi & pelatihan<\/strong> On-site 3\u20115 days<\/div>\n
6. SAT Akhir<\/strong> 3\u20115 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
\n

Request a Custom AC Contactor Test System Quote<\/h2>\n

We request that you send us your contractor samples as well as your requirements for testing and we will provide a design for a complete test machine with quick change tooling and capability for multiple models from brochures to a full return on investment analysis.<\/p>\n

Ajukan Pertanyaan Sekarang<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | Email: xsb@benlongkj.cn | Dukungan Bahasa Inggris & Mandarin<\/p>\n<\/p><\/div>\n

\n
\n

Why Choose Benlong for Contactor Test Automation?<\/h3>\n