{"id":121,"date":"2026-06-01T10:38:43","date_gmt":"2026-06-01T10:38:43","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/terminal-block-clamp-automatic-assembly-machine\/"},"modified":"2026-06-08T15:05:45","modified_gmt":"2026-06-08T15:05:45","slug":"terminal-block-clamp-automatic-assembly-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/id\/terminal-block-clamp-automatic-assembly-machine-product\/","title":{"rendered":"Mesin Perakitan Otomatis Penjepit Blok Terminal"},"content":{"rendered":"
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Spring-cage & screw terminal \u00b7 High-volume<\/div>\n

Custom Terminal Block Clamp Automatic Assembly System<\/h1>\n

The machine that automatically assembles a terminal block clamp is a high speed, fully automated modular system designed for inserting the plastic housing into a modular spring cage or screw type terminal block. Assemblies consist of the plastic housing, metal current bar, contact springs and clamping elements. Multi vibratory feeders and precise mechanical movements are used to produce a complete assembly at high speed, positioned accurately, and securely assembled for each model of terminal block; this makes it invaluable to manufacturers of electrical and industrial control products.<\/p>\n

The terminal design system can be tailored to create unique terminals. It includes special tools that help to insert the component, press it into place, and fasten it inside of the plastic terminal housing. Below are some key features of the terminal design system: Separate feeding devices for terminal housing, current bus and spring or clamp; servos for pressing and force measurement and integrated sensors for part presence and part alignment. Typical production rates vary from 1,500 to 2,500 completed terminal assemblies per hour, all data is logged for SPC purposes, and changeover to a new terminal model family (for example, changing from a 2 pole to a 12 pole and\/or different spacing distance) can generally be accomplished in less than 30 minutes by using recipe and\/or tooling change specifications.<\/p>\n

Standard delivery: 45-60 days | Non\u2011standard custom: 90-120 days | 100% in\u2011process verification<\/span><\/p>\n<\/p><\/div>\n

\n \"Terminal<\/p>\n
Terminal block assembly line (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is a Terminal Block Clamp Automatic Assembly Machine?<\/h2>\n

An assembly machine designed specifically for the automatic assembly of modular terminal blocks\u2014devices employed in terminal-to-terminal electrical connections, typically found in control panels, junction boxes, and industrial equipment\u2014is referred to as a terminal block clamp automatic assembly machine.<\/p>\n

The assembly machine has an automatic supply and assembly mechanism for multiple components consisting of: (1) a plastic housing; (2) a metal current conducting bar (busbar); (3) a contact spring (or screw clamp); and (4) optional marking inserts.<\/p>\n

The production system utilizes multiple vibratory feed systems, allowing for the orientation of each component prior to carrying out the insertion, pressing, and securing processes using dedicated tooling. Sensors and a PLC are integrated into the assembly machine to verify (1) the presence of a component in the assembly, (2) the force used during assembly, and (3) the final height of the component\/assemblies.<\/p>\n

The result is a manufacturing system that is capable of producing a consistent quality terminal (spring-cage [push-in] or screw-type) in the high volume at which they are being produced; the system also provides complete traceability.<\/p>\n

Due to the fact that the assembly machine is not standard but rather a custom system, there is considerable flexibility in adapting the assembly machine to the unique geometries, number of poles, and variations in materials in each terminal being manufactured.<\/p>\n

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\n Multi\u2011component feeding<\/strong>
\n Separate vibratory bowls for housing, current bar, spring, and screw (if applicable).\n <\/div>\n
\n Precision insertion & pressing<\/strong>
\n Servo\u2011controlled stations for pressing springs into housings and seating current bars.\n <\/div>\n
\n In\u2011process verification<\/strong>
\n Sensors check part presence, alignment, and final clamp height; rejects detected automatically.\n <\/div>\n
\n Non\u2011standard custom design<\/strong>
\n We tailor the machine to your terminal block geometry, pole count (2\u201112 poles), and special features (e.g., test points, marking options).\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Machine Features & Assembly Process<\/h2>\n
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\n \"Intelligence<\/p>\n
Intelligence & Visibility<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
Efficiency & Sustainability<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
Design & Integration<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
Safety & Reliability<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Technical Specifications<\/h2>\n
High\u2011speed custom assembly for terminal block clamps. Multi\u2011bowl feeding, servo pressing, in\u2011process verification. Flexible for spring\u2011cage or screw\u2011type.<\/div>\n
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Terminal block types<\/th>\nSpring\u2011cage (push\u2011in) or screw\u2011type, modular terminals, 2\u201112 poles, various pitches (5.0\u201115mm)<\/td>\n<\/tr>\n
Components assembled<\/th>\nPlastic housing, current bar (stamped copper\/brass), contact spring, screw (optional), marking inserts (optional)<\/td>\n<\/tr>\n
Assembly cycle time<\/th>\n1.5 \u2013 2.5 seconds per terminal block<\/span> (approx. 1,500-2,400 pcs\/hour)<\/td>\n<\/tr>\n
Feeding system<\/th>\n2\u20116 independent vibratory bowls (depending on component count) with orientation tooling<\/td>\n<\/tr>\n
Pressing force control<\/th>\nServo\u2011controlled, force range 50\u2011500N, accuracy \u00b15%, force\u2011displacement monitoring<\/td>\n<\/tr>\n
Assembly verification<\/th>\nPart presence sensors (capacitive\/inductive), optical height check, force\u2011displacement curve for spring insertion<\/td>\n<\/tr>\n
Changeover time<\/th>\n<30 minutes (recipe + quick\u2011change tooling kit)<\/td>\n<\/tr>\n
Control system<\/th>\nPLC (Siemens\/Mitsubishi) with HMI, recipe storage for 50+ terminal models<\/td>\n<\/tr>\n
Data output<\/th>\nCSV \/ MES via OPC UA; assembly force and cycle counts per unit<\/td>\n<\/tr>\n
Power supply<\/th>\n380V \u00b110% 50Hz | Compressed air 0.5-0.7MPa<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Core Technical Advantages (Designed for Non\u2011Standard Customization)<\/h2>\n
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Tailored to your terminal geometry<\/h4>\n

Unlike standard machines, we customize the feeding bowls, insertion tooling, and pressing fixtures to your exact terminal block dimensions, pole count, and special features (e.g., test points, color coding).\n <\/p><\/div>\n

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Spring\u2011cage & screw\u2011type flexibility<\/h4>\n

The same base platform can be configured for push\u2011in spring terminals or traditional screw\u2011clamp terminals. Changeover between technologies is possible with dedicated modules.\n <\/p><\/div>\n

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Force\u2011displacement monitoring for spring insertion<\/h4>\n

Spring insertion is critical for contact pressure. Our servo press records force\u2011displacement curves, rejecting springs that are over\u2011compressed or misaligned \u2013 ensuring consistent clamping force.\n <\/p><\/div>\n

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Expandable to marking & testing<\/h4>\n

Optional stations can be added: laser marking for terminal numbers, continuity testing for current bar connection, or pull\u2011out force test for spring retention.\n <\/p><\/div>\n<\/p><\/div>\n

\n Trusted by industry leaders<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success Story (Custom Non\u2011Standard Solution)<\/h3>\n

An International Manufacturer of Terminal Blocks Required the Assembly of a Unique Non-Standard 10-Pole Spring Cage Terminal with Integrated Test Point (1.5 mm2 Wire Capacity). Off-The-Shelf Equipment Would Not Work Due To Its Unique Size And Shape. Benlong Created a Custom Made 6-Bowl Assembly System That Had:<\/p>\n

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2,100 pcs\/hour<\/strong> Sustained output<\/div>\n
99.3%<\/strong> First\u2011pass yield<\/div>\n
4 months<\/strong> From design to FAT<\/div>\n<\/p><\/div>\n

The customer was able to recoup their investment in the machine within 10 months and as a result, obtain a significant contract for EV charger terminal blocks.<\/p>\n<\/p><\/div>\n

Applications and Production Integration<\/h2>\n
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Terminal block manufacturing<\/strong> \u2013 DIN rail mount, PCB mount, or pluggable terminals<\/div>\n
Electrical control panel components<\/strong> \u2013 Feed\u2011through, grounding, or disconnect terminals<\/div>\n
EV charging & battery storage<\/strong> \u2013 High\u2011current terminal blocks for power distribution<\/div>\n
Custom OEM projects<\/strong> \u2013 Non\u2011standard pole counts, colors, or marking requirements<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Standard Delivery and Commissioning (Custom Engineering)<\/h2>\n
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1. Concept & feasibility<\/strong> 15-30 days \u00b7 3D CAD + component analysis<\/div>\n
2. Custom design<\/strong> 30-60 days \u00b7 tooling & feeder design<\/div>\n
3. Manufacturing<\/strong> 60-90 days<\/div>\n
4. Pre-FAT<\/strong> At Benlong factory<\/div>\n
5. Installation<\/strong> On-site within 7-10 days<\/div>\n
6. Final SAT & training<\/strong> 5-7 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom Terminal Block Assembly Quote<\/h2>\n

Please provide your terminal block drawings, component samples, and desired output to us. Our engineering team specializes in developing custom assemblies for both spring and screw type terminals that are not standard to the industry.<\/p>\n

Inquire Now<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | Email: xsb@benlongkj.cn | English & Chinese support<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for Non\u2011Standard Terminal Block Automation?<\/h3>\n