{"id":133,"date":"2026-06-01T10:38:51","date_gmt":"2026-06-01T10:38:51","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/mcb-muti-pole-automatic-assembly-machine\/"},"modified":"2026-06-08T03:39:02","modified_gmt":"2026-06-08T03:39:02","slug":"mcb-muti-pole-automatic-assembly-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/fr\/mcb-muti-pole-automatic-assembly-machine-product\/","title":{"rendered":"Machine d'assemblage automatique multipolaire MCB"},"content":{"rendered":"
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Multi-pole joining \u00b7 1P \u2192 2P\/3P\/4P<\/div>\n

MCB Muti-Pole Automatic Assembly Machine<\/h1>\n

The MCB multi-pole automatic assembly machine is a unique automated machine which enables the conversion of individual single-pole (1P) miniature circuit breakers into multi-pole (2P, 3P or 4P) configurations through precision alignment, indexing and servo-controlled riveting\/pinning to provide a strong mechanical and electrical connection that meets IEC 60898-1 standards for multi-pole breakers. The MCB multi-pole automatic assembly machine is necessary for manufacturers needing high volume output with guaranteed quality, as well as the flexibility to change poles as necessary.<\/p>\n

This system uses CCD Vision Sensors for verifying spatial alignment; a turntable with multiple stations that index; and programmable rivet machines. Each pole is automatically aligned, indexed, and assembled by using high-strength rivets\/pins. The Control system (PLC) has stored recipes for assembling 2-Pole, 3-Pole and 4-Pole Breakers allowing tool-less changeover time of under 5 minutes. Typical throughput can range from 1,000 to 1,800 Breaker Assemblies per hour, depending on the number of Poles in each unit. These systems will ensure consistent electric safety, reduce labor cost and eliminate potential variances in the assembly process.<\/p>\n

Standard delivery: 30-45 days | Changeover <5 min | CE certified<\/span><\/p>\n<\/p><\/div>\n

\n \"MCB<\/p>\n
Multi-pole joining station (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What is an MCB Multi-Pole Automatic Assembly Machine?<\/h2>\n

A multi-pole MCB assembly machine automates the process of joining together pre-assembled single pole MCBs into 2, 3, or 4 pole MCBs while also providing visual evidence of the alignment of adjacent components, the number of fastening methods used, and the mechanical\/electrical continuity between components. Unlike using hand tools to assemble MCBs manually, the MCB assembly machine aligns components automatically via a series of alignment fixtures and applies a predetermined amount of mechanical force (rivet or pin) during each assembly operation. The machine is usually located at the end of the assembly line before the MCB undergoes calibration and testing to verify that all poles are in a co-planar configuration, the distance between each pole conforms to standard dimensional tolerances, and that the internal busbars of each pole are properly connected \u2013 all of which are essential for multi-pole MCBs to properly function in residential and commercial applications.<\/p>\n

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\n 1P \u2192 2P\/3P\/4P conversion<\/strong>
\n Automatically joins multiple single-pole units with precision riveting.\n <\/div>\n
\n CCD vision alignment<\/strong>
\n Verifies spatial positioning before riveting; rejects misaligned units.\n <\/div>\n
\n Tool\u2011less changeover<\/strong>
\n Recipe\u2011based switching between 2P, 3P, and 4P configurations in under 5 minutes.\n <\/div>\n
\n Force & position monitoring<\/strong>
\n Real\u2011time riveting force and depth control; auto\u2011stop on abnormal values.\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Caract\u00e9ristiques de la machine et processus d'assemblage<\/h2>\n
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\n \"Visibilit\u00e9<\/p>\n
Renseignements et visibilit\u00e9<\/div>\n<\/p><\/div>\n
\n \"Durabilit\u00e9<\/p>\n
Efficacit\u00e9 et durabilit\u00e9<\/div>\n<\/p><\/div>\n
\n \"Int\u00e9gration<\/p>\n
Conception et int\u00e9gration<\/div>\n<\/p><\/div>\n
\n \"Fiabilit\u00e9<\/p>\n
S\u00e9curit\u00e9 et fiabilit\u00e9<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Sp\u00e9cifications techniques<\/h2>\n
Automated multi-pole joining system for MCBs. 1P \u2192 2P\/3P\/4P, CCD alignment, servo riveting, fast changeover.<\/div>\n
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Supported configurations<\/th>\n2P, 3P, 4P (from single-pole units)<\/td>\n<\/tr>\n
Cycle time (per assembled breaker)<\/th>\n2.0 \u2013 3.5 seconds<\/span> (depends on number of poles)<\/td>\n<\/tr>\n
Output capacity<\/th>\n1,000 \u2013 1,800 units\/hour<\/span> (for 2P\/3P\/4P)<\/td>\n<\/tr>\n
Joining method<\/th>\nServo-controlled riveting or pin insertion (force range 500N\u20135kN)<\/td>\n<\/tr>\n
Pr\u00e9cision du positionnement<\/th>\n\u00b10.05mm (vision-aligned)<\/td>\n<\/tr>\n
Vision system<\/th>\nCCD camera with edge detection; checks sidewall alignment and pole gap<\/td>\n<\/tr>\n
Temps de changement<\/th>\n<5 minutes (recipe-based, no tool change required)<\/td>\n<\/tr>\n
Syst\u00e8me de contr\u00f4le<\/th>\nPLC (Siemens\/Mitsubishi) with HMI, recipe storage for 20+ product types<\/td>\n<\/tr>\n
D\u00e9tection des d\u00e9faillances<\/th>\nVision misalignment, riveting force out-of-range, missing pin \u2013 auto reject<\/td>\n<\/tr>\n
Alimentation \u00e9lectrique<\/th>\n380 V \u00b1101 V 3 T 50 Hz | Air comprim\u00e9 0,5-0,7 MPa<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Principaux avantages techniques<\/h2>\n
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Eliminates manual joining variability<\/h4>\n

Manual assembly often results in uneven gaps, loose rivets, or misaligned poles. This machine applies consistent force and alignment, ensuring that all poles are coplanar and electrically connected per IEC standards.\n <\/p><\/div>\n

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CCD vision for zero defect alignment<\/h4>\n

The integrated vision system checks sidewall flatness and relative position before riveting. Any misalignment triggers rejection, preventing downstream test failures.\n <\/p><\/div>\n

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Rapid configuration changeover<\/h4>\n

Operators select 2P, 3P, or 4P on the HMI; the PLC adjusts indexing positions and riveting parameters automatically. No mechanical parts need replacement \u2013 changeover under 5 minutes.\n <\/p><\/div>\n

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Full traceability<\/h4>\n

Each assembled multi-pole breaker is linked to its constituent 1P serial numbers. Riveting force, vision pass\/fail, and assembly timestamp are logged for quality audits.\n <\/p><\/div>\n<\/p><\/div>\n

\n Reconnue par les leaders du secteur<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"D\u00c9LICI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"Groupe\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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T\u00e9moignage client<\/h3>\n

A manufacturer of mini circuit breakers in Turkey has been using manual assembly techniques to produce 3 pole breakers from single pole components. For this manufacturer, defects were occurring at a rate of 1.2% (loose pole components and misaligned labels). After installing an automated assembly machine that accommodates multiple poles, the defect rate dropped to 0.1%. Additionally, the rate of production increased from 600 units\/shift to 1,500 units\/shift. The tool-less changeover feature of the automated assembly machine allowed for switching between producing two pole and three pole breakers in less than three minutes, allowing the customer to produce on a just-in-time basis for various customer orders. The automated assembly machine paid for itself in ten months.<\/p>\n

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0.1%<\/strong> Defect rate (down from 1.2%)<\/div>\n
+150%<\/strong> Production par quart de travail<\/div>\n
10 months<\/strong> ROI<\/div>\n<\/p><\/div>\n

The customer now uses the machine for all 2P and 4P production as well.<\/p>\n<\/p><\/div>\n

Int\u00e9gration des applications et de la production<\/h2>\n
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Final assembly stage<\/strong> \u2013 After single-pole assembly and before thermal calibration<\/div>\n
Flexible manufacturing lines<\/strong> \u2013 High-mix, low-volume production of 2P\/3P\/4P breakers<\/div>\n
fabrication sous contrat OEM<\/strong> \u2013 Assemble multi-pole breakers for multiple brands with quick changeover<\/div>\n
Automated cell integration<\/strong> \u2013 Feed from 1P assembly line, output to test benches<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Livraison et mise en service standard<\/h2>\n
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1. Revue de conception<\/strong> 10 \u00e0 15 jours \u00b7 Mise en page 3D<\/div>\n
2. Fabrication<\/strong> 30 \u00e0 45 jours<\/div>\n
3. Pr\u00e9-graisse<\/strong> \u00c0 l'usine de Benlong<\/div>\n
4. Installation<\/strong> Intervention sur site sous 3 \u00e0 5 jours<\/div>\n
5. Formation et mont\u00e9e en puissance<\/strong> Formation des op\u00e9rateurs<\/div>\n
6. SAT final<\/strong> 5 \u00e0 7 jours \u00b7 rapport d'acceptation<\/div>\n<\/p><\/div>\n
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Request a Custom Multi-Pole Assembly Machine Quote<\/h2>\n

Provide us with samples of your single pole MCBs and configuration types (2P, 3P or 4P) for target poles as well as your daily output requirements. Based upon that information, our engineering team can create a recommended optimal riveting force and vision set up; along with a complete ROI summary analysis.<\/p>\n

Renseignez-vous d\u00e8s maintenant<\/a><\/p>\n

WhatsApp\u00a0: +86\u00a0150\u00a05837\u00a00007 | Courriel\u00a0: xsb@benlongkj.cn | Assistance en anglais et en chinois<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for Multi-Pole Assembly?<\/h3>\n