{"id":29,"date":"2026-06-01T10:37:37","date_gmt":"2026-06-01T10:37:37","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/product\/mcb-knob-laser-marking-machine\/"},"modified":"2026-06-10T07:16:14","modified_gmt":"2026-06-10T07:16:14","slug":"mcb-knob-laser-marking-machine-product","status":"publish","type":"product","link":"https:\/\/benlongkj.com\/es\/mcb-knob-laser-marking-machine-product\/","title":{"rendered":"M\u00e1quina de marcado l\u00e1ser para perillas de interruptores autom\u00e1ticos"},"content":{"rendered":"
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Zero consumables \u00b7 60\u201180 pcs\/min<\/div>\n

Fully Automated MCB Knob Laser Marking Machine<\/h1>\n

The MCB knob laser marking machine is an automated marking machine specifically for Miniature Circuit Breaker handles (toggles). It overcomes the disadvantages of the old-fashioned method of printing with an ink pad – such as fading, high-cost consumable items, and environmental pollution. With an automatic vibration bowl feeding system and high-speed, high-performance fiber laser to provide clear and durable “ON\/OFF” indicators or logos etched at very fast rates, this is the best way to upgrade production lines of MCBs.<\/p>\n

The automatic feeding system of the machine can be customized with a vibratory bowl feeder and a cam indexer or rotary table. Production speeds of up to 60-80 per minute at a yield rate of 99.9%. The laser etched marks are high quality, permanent and meet IEC labeling standards regarding durability against heat, chemicals and fading. No consumables or low cost operation due to no ink, solvents or printing plate being used and thus will create a cleaner production environment. The Human Machine Interface (HMI) provides a user-friendly touch screen interface for easy parameter changeover between different handle styles.<\/p>\n

Standard delivery: 30-45 days | Zero consumables | 99.9% yield rate<\/span><\/p>\n<\/p><\/div>\n

\n \"MCB<\/p>\n
Fully automated laser marking line (actual product)<\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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What Problems Does This Machine Solve?<\/h2>\n

Pad Printing on MCB Handles has three main problems. 1) Markings fading due to wear over time or through exposure to chemicals. 2) High cost of supplies such as ink, solvent and printing plates. 3) Slow manual loading of handles into the printing fixture (produces an unproductive work flow). The Fully Automated Laser Marking Machine solves all three of those problems. 1) The marking is done with a fiber laser and the marking will not fade. 2) There are no supplies used during the marking process which means the operating cost is reduced by more than 90% when compared to pad printing. 3) An automatic vibration bowl feeder feeds the handles to the laser marking unit automatically, eliminating the manual loading of handles into the printing fixture, therefore producing throughput that is 3 to 5 times greater than pad printing. The resultant effect is a Cleaner, Faster, and More Cost Effective Marking solution, compliant with IEC durability standards.<\/p>\n

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\n Fully automated feeding<\/strong><\/p>\n

By use of a customized vibration bowl sorter, the automated alignment and feeding of handle wire to marking stations has been accomplished, saving up to 80% in labour costs.<\/p>\n<\/p><\/div>\n

\n Permanent laser marking<\/strong><\/p>\n

A fiber laser makes tough “ON\/OFF” markings which are resistant to heat, corrosion and wear from repeated use, while being accordance with the IEC standard.<\/p>\n<\/p><\/div>\n

\n High speed & precision<\/strong><\/p>\n

Precision cam indexer + high\u2011speed galvanometer: 60\u201180 pcs\/min, 99.9% yield rate.<\/p>\n<\/p><\/div>\n

\n Zero consumables, eco\u2011friendly<\/strong><\/p>\n

No ink, solvents, or printing plates \u2013 low operating cost, clean production environment.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Key Features & Customer Benefits<\/h2>\n
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\n \"Intelligence<\/p>\n
Intelligence & Visibility \u2013 real\u2011time HMI for parameter adjustment and production count<\/div>\n<\/p><\/div>\n
\n \"Efficiency<\/p>\n
Efficiency & Sustainability \u2013 60\u201180 pcs\/min, 99.9% yield, reduces energy per part<\/div>\n<\/p><\/div>\n
\n \"Design<\/p>\n
Design & Integration \u2013 quick\u2011change bowl tooling for different handle models<\/div>\n<\/p><\/div>\n
\n \"Safety<\/p>\n
Safety & Reliability \u2013 enclosed laser class 1 safety housing, no operator exposure<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Especificaciones t\u00e9cnicas<\/h2>\n
Fully automated fiber laser marking for MCB handles. Vibration bowl feeding, 60\u201180 pcs\/min, 99.9% yield, zero consumables, HMI touch screen, IEC compliant.<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Marking type<\/th>\n\u201cON\/OFF\u201d indicators, logos, alphanumeric codes (fiber laser)–\n <\/td>\n<\/tr>\n
Production speed<\/th>\n60 \u2013 80 pieces per minute–\n <\/td>\n<\/tr>\n
Yield rate<\/th>\n\u226599.9%–\n <\/td>\n<\/tr>\n
Marking permanence<\/th>\nPermanent (heat, corrosion, abrasion resistant) \u2013 IEC compliant–\n <\/td>\n<\/tr>\n
Sistema de alimentaci\u00f3n<\/th>\nCustomized vibration bowl sorter (automatic orientation & feeding)–\n <\/td>\n<\/tr>\n
Positioning mechanism<\/th>\nPrecision cam indexer or rotary table–\n <\/td>\n<\/tr>\n
Laser type<\/th>\nFiber laser (air\u2011cooled, maintenance\u2011free)–\n <\/td>\n<\/tr>\n
Laser power<\/th>\n20W \/ 30W \/ 50W (configurable)–\n <\/td>\n<\/tr>\n
Marking area<\/th>\n110 \u00d7 110 mm (standard)–\n <\/td>\n<\/tr>\n
Fuente de alimentaci\u00f3n<\/th>\n220V \u00b110% 50Hz–\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n

Core Customer Benefits \u2013 Why Manufacturers Switch from Pad Printing<\/h2>\n
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Benefit 1: 90% lower consumable cost<\/h4>\n

Ink, solvent, printing plates, and cleaning supplies are needed for pad printing. They can cost a company thousands of dollars per year. Laser marking uses no consumables at all; the only expense is electricity (cost is negligible). A typical factory that produces 1 million handles per year will save over $15,000 per year in consumables.<\/p>\n<\/p><\/div>\n

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Benefit 2: 3\u20115\u00d7 higher throughput<\/h4>\n

Handheld pad printing yields an estimated production rate of 15 to 20 handles\/min. Automated laser marking systems have an estimated production output of 60 \u2013 80 handles\/min. This rate of production allows customers to accommodate peak demand without incurring the costs of staffing extra shifts or hiring additional operators. The total cost-to-purchase of the unit will be covered within 6 to 9 months simply based on savings generated from the reduction in labor.<\/p>\n<\/p><\/div>\n

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Benefit 3: No fading \u2013 eliminates customer complaints<\/h4>\n

Pad printing for “ON\/OFF” labels frequently fade away after many months of usage and\/or after exposure to any form of chemical. However, laser etching creates engravings that will last forever because they cannot be machine erased as well as withstand heat, liquids, and chemicals used in cleaning. This results in fewer warranty claims against your product while enhancing the reputation of your brand.<\/p>\n<\/p><\/div>\n

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Benefit 4: Clean & safe operation<\/h4>\n

When working with pad prints, volatile solvents and ink mists require good ventilation and PPE. Laser marking is dry, does not produce fumes (although there is the option of using an external fume extractor), and is totally enclosed. Class 1 laser safety housing protects the operator from laser exposure; therefore, it also meets all international safety standards.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

\n Con la confianza de los l\u00edderes de la industria.<\/span><\/p>\n
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\n \"ABB\"\n <\/div>\n
\n \"DELIXI\"\n <\/div>\n
\n \"EKF\"\n <\/div>\n
\n \"KRIPAL\"\n <\/div>\n
\n \"HPL\"\n <\/div>\n
\n \"CHAC\"\n <\/div>\n
\n \"Schneider\"\n <\/div>\n
\n \"IEK\n <\/div>\n
\n \"SUNIR\"\n <\/div>\n
\n \"Bevone\"\n <\/div>\n
\n \"Weg\"\n <\/div>\n
\n \"HUYU\"\n <\/div>\n
\n \"RAAD\"\n <\/div>\n
\n \"WALTONE\"\n <\/div>\n
\n \"HAVELLS\"\n <\/div>\n
\n \"C&S\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Customer Success \u2013 Replacing Pad Printing with Laser Marking<\/h3>\n

An MCB maker was employing pad printed “ON\/OFF” markings on two million handles yearly at an annual cost of $18000 for consumables. This required two operators per shift for the pad print operation. After the switch to the fully automated laser marker:<\/p>\n

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$18,000\/year<\/strong> Consumables saved (ink, plates, solvents)<\/div>\n
75%<\/strong> Labor reduction (2 operators \u2192 0.5 operator)<\/div>\n
0<\/strong> Customer complaints about faded markings (previously 3% per year)<\/div>\n<\/p><\/div>\n

The machine paid for itself in 8 months and improved the production line\u2019s environmental footprint.<\/p>\n<\/p><\/div>\n

Applications \u2013 Where This Machine Adds Most Value<\/h2>\n
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MCB handle manufacturing<\/strong> \u2013 High\u2011volume \u201cON\/OFF\u201d marking and logo engraving<\/div>\n
Switchgear component lines<\/strong> \u2013 Laser marking of toggle switches, indicators, and part numbers<\/div>\n
Replacing pad printing stations<\/strong> \u2013 Upgrade old ink\u2011based marking for better durability and cost savings<\/div>\n
OEM contract production<\/strong> \u2013 Fast changeover between customer\u2011specific logos and markings<\/div>\n<\/p><\/div>\n<\/p><\/div>\n

Ingenier\u00eda y entrega a medida<\/h2>\n
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1. Handle sample analysis<\/strong> 5-10 days \u00b7 sample handles, marking content (ON\/OFF, logo)<\/div>\n
2. Bowl feeder & laser parameter setup<\/strong> 10-20 days \u00b7 custom vibration bowl tooling, laser power<\/div>\n
3. Manufacturing & assembly<\/strong> 30-45 d\u00edas<\/div>\n
4. Pre\u2011FAT<\/strong> En la f\u00e1brica de Benlong<\/div>\n
5. Instalaci\u00f3n y formaci\u00f3n<\/strong> On-site 2\u20113 days<\/div>\n
6. Examen final del SAT<\/strong> 2\u20113 days \u00b7 acceptance report<\/div>\n<\/p><\/div>\n
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Request a Custom MCB Laser Marking Machine Quote<\/h2>\n

Please provide your handle samples and marking specifications so that our engineers can develop a fully automated marking system with vibration bowl feeding and fiber laser. Our engineering team will provide a full ROI analysis to compare pad printing versus laser.<\/p>\n

Consulta ahora<\/a><\/p>\n

WhatsApp: +86 150 5837 0007 | Correo electr\u00f3nico: xsb@benlongkj.cn | Soporte en ingl\u00e9s y chino<\/p>\n<\/p><\/div>\n

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Why Choose Benlong for Laser Marking Automation?<\/h3>\n