{"id":842,"date":"2026-06-14T10:47:26","date_gmt":"2026-06-14T10:47:26","guid":{"rendered":"https:\/\/khkrh7q1ur.wpdns.site\/?page_id=842"},"modified":"2026-06-14T11:01:02","modified_gmt":"2026-06-14T11:01:02","slug":"vcb-automatic-production-line","status":"publish","type":"page","link":"https:\/\/benlongkj.com\/de\/vcb-automatic-production-line\/","title":{"rendered":"VCB Automatic Production Line"},"content":{"rendered":"\n<div class=\"benlong-single-hero\">\n    <div class=\"benlong-single-hero-overlay\">\n        <div class=\"benlong-single-container\">\n            <div class=\"benlong-single-hero-content\">\n                <span class=\"benlong-single-tag\" style=\"background: rgba(42,90,166,0.8); color:white;\">IEC 62271\u2011100 \u00b7 12\/24KV<\/span>\n                <h1 class=\"benlong-single-headline\">VCB Automatic Production Line<br>25\u201130 units\/shift | 12KV\/24KV<\/h1>\n                <p class=\"benlong-single-subhead\">Complete automatic assembling and testing of vacuum circuit breakers. Servo-aligned vacuum interrupter assembly, mechanism characteristic tests (speed, travel and timing), high-voltage insulating testing, and mechanical endurance cycling. Made for medium voltage switchgear manufacturers.<\/p>\n                <div style=\"display: flex; gap: 16px;\">\n                    <a href=\"\/products\/\" class=\"benlong-single-btn-primary\">Request a line quote \u2192<\/a>\n                    <a href=\"#products\" class=\"benlong-single-btn-secondary\">View line modules<\/a>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n\n<div class=\"benlong-single-container\">\n    <div class=\"benlong-single-stats\">\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">25\u201130<\/div><div class=\"benlong-single-stat-label\">Units\/shift<\/div><\/div>\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">12\u201124KV<\/div><div class=\"benlong-single-stat-label\">Voltage rating<\/div><\/div>\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">99.8%<\/div><div class=\"benlong-single-stat-label\">First\u2011pass yield<\/div><\/div>\n        <div class=\"benlong-single-stat-item\"><div class=\"benlong-single-stat-number\">100%<\/div><div class=\"benlong-single-stat-label\">MES traceability<\/div><\/div>\n    <\/div>\n\n    <div id=\"products\" class=\"benlong-single-section\">\n        <span class=\"benlong-single-tag\">Core advantages<\/span>\n        <h2 class=\"benlong-single-section-title\">Why a fully automatic VCB production line?<\/h2>\n        <p class=\"benlong-single-section-desc\">A completely automated line provides consistency in mechanical properties and micrometer accuracy for interrupter alignments while producing medium voltage vacuum breaker products. The manufacturing line also tests every unit with 100% in-line high voltage testing in accordance with IEC 62271-100.<\/p>\n        <div class=\"benlong-single-grid benlong-single-grid-4\">\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Precision vacuum interrupter assembly<\/div><div class=\"benlong-single-card-text\">Servo\u2011controlled actuators and custom jigs guarantee micron\u2011level alignment of the vacuum interrupter \u2013 critical for breaking capacity and vacuum integrity.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Mechanism characteristic testing<\/div><div class=\"benlong-single-card-text\">Automated measurement of opening\/closing speed, travel distance, timing, and over travel \u2013 fully compliant with IEC 62271\u2011100.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">100% in\u2011line HV insulation test<\/div><div class=\"benlong-single-card-text\">Withstand voltage (power frequency) and loop resistance tests performed on every VCB before leaving the line.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Full traceability &amp; remote diagnostics<\/div><div class=\"benlong-single-card-text\">Honeywell barcode scanning links components and test results to each unit serial number. Remote diagnostics via HMI\/PLC software.<\/div><\/div>\n        <\/div>\n    <\/div>\n\n    <div class=\"benlong-single-section benlong-single-bg-light\">\n        <span class=\"benlong-single-tag\">Integrated line modules<\/span>\n        <h2 class=\"benlong-single-section-title\">Our VCB automatic production line components<\/h2>\n        <p class=\"benlong-single-section-desc\">A complete assembly and test line for 12KV\/24KV vacuum circuit breakers.<\/p>\n        <div class=\"woocommerce columns-4 \"><ul class=\"products columns-4\" data-products=\"type-2\">\n<li class=\"product type-product post-41 status-publish first instock product_cat-production-line-project has-post-thumbnail shipping-taxable product-type-simple\">\n\t<a href=\"https:\/\/benlongkj.com\/de\/produkt\/vcb-automaticproduction-line-product\/\" class=\"woocommerce-LoopProduct-link woocommerce-loop-product__link\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/800x800-1-300x300.jpg\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"Vacuum circuit breaker \uff08VCB\uff09 automaticproduction line\" srcset=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/800x800-1-300x300.jpg 300w, https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/800x800-1-100x100.jpg 100w, https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/800x800-1-500x500.jpg 500w, https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/800x800-1.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><h2 class=\"woocommerce-loop-product__title\">Vacuum circuit breaker \uff08VCB\uff09 automaticproduction line<\/h2>\n<\/a><a href=\"https:\/\/benlongkj.com\/de\/produkt\/vcb-automaticproduction-line-product\/\" aria-describedby=\"woocommerce_loop_add_to_cart_link_describedby_41\" data-quantity=\"1\" class=\"button product_type_simple\" data-product_id=\"41\" data-product_sku=\"\" aria-label=\"Lese mehr \u00fcber &#8222;Vacuum circuit breaker \uff08VCB\uff09 automaticproduction line&#8220;\" rel=\"nofollow\" data-success_message=\"\">Weiterlesen<\/a>\t<span id=\"woocommerce_loop_add_to_cart_link_describedby_41\" class=\"screen-reader-text\">\n\t\t\t<\/span>\n<\/li>\n<\/ul>\n<\/div>\n        <div style=\"font-size: 14px; color: #6c7a91; margin-top: 24px; text-align: center;\">Full line integration available \u2013 from vacuum interrupter assembly to mechanical endurance test.<\/div>\n    <\/div>\n\n    <div class=\"benlong-single-section benlong-single-bg-light\">\n        <span class=\"benlong-single-tag\">Field results<\/span>\n        <h2 class=\"benlong-single-section-title\">Real impact from automatic VCB lines<\/h2>\n        <div class=\"benlong-single-grid benlong-single-grid-2\">\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">European switchgear manufacturer<\/div><div class=\"benlong-single-card-text\">Replaced manual assembly with our fully automatic line for 24kV VCBs. Output increased from 12 to 28 units\/shift. First\u2011pass yield reached 99.8%.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Asian power equipment supplier<\/div><div class=\"benlong-single-card-text\">Integrated vacuum interrupter alignment and mechanism characteristic testing. Achieved 100% traceability for IEC audit. Payback period 18 months.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">Middle East utility contractor<\/div><div class=\"benlong-single-card-text\">Custom line for 12kV VCBs with remote diagnostics. Reduced field service travel costs by 60% via VPN troubleshooting.<\/div><\/div>\n            <div class=\"benlong-single-card\"><div class=\"benlong-single-card-title\">South American panel builder<\/div><div class=\"benlong-single-card-text\">Added mechanical endurance cycling station to existing line. Validated 10,000 operations per VCB automatically.<\/div><\/div>\n        <\/div>\n    <\/div>\n\n    <div class=\"benlong-single-section\">\n        <span class=\"benlong-single-tag\">Technical specs<\/span>\n        <h2 class=\"benlong-single-section-title\">Traditional manual assembly vs. our fully automatic VCB line<\/h2>\n        <p class=\"benlong-single-section-desc\">Learn more about the main differences between medium-voltage VCB production with respect to throughput, accuracy, and compliance.<\/p>\n        <div style=\"overflow-x: auto;\">\n            <table style=\"width:100%; border-collapse: collapse; background: #fff; border-radius: 20px; overflow: hidden; box-shadow: 0 1px 3px rgba(0,0,0,0.05);\">\n                <thead>\n                    <tr style=\"background: #f0f4fa; border-bottom: 1px solid #e2e8f0;\">\n                        <th style=\"padding: 16px; text-align: left;\">Parameter<\/th>\n                        <th style=\"padding: 16px; text-align: left;\">Traditional manual\/semi\u2011auto<\/th>\n                        <th style=\"padding: 16px; text-align: left;\">Benlong fully automatic line<\/th>\n                    <\/tr>\n                <\/thead>\n                <tbody>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Output per 8H shift<\/td><td style=\"padding: 14px;\">10\u201115 units<\/td><td style=\"padding: 14px;\">25\u201130 units<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Interrupter alignment accuracy<\/td><td style=\"padding: 14px;\">Operator dependent (\u00b10.5mm)<\/td><td style=\"padding: 14px;\">Servo\u2011controlled (\u00b10.01mm)<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Mechanical characteristic test<\/td><td style=\"padding: 14px;\">Manual, sample\u2011based<\/td><td style=\"padding: 14px;\">100% automated, per unit<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">HV insulation test coverage<\/td><td style=\"padding: 14px;\">Sample\u2011based<\/td><td style=\"padding: 14px;\">100% in\u2011line<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Mechanical endurance test<\/td><td style=\"padding: 14px;\">Manual, external lab<\/td><td style=\"padding: 14px;\">Automated cycling station, 10,000+ ops<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Traceability level<\/td><td style=\"padding: 14px;\">Paper log, partial<\/td><td style=\"padding: 14px;\">Serialized barcode, 100% MES<\/td><\/tr>\n                    <tr style=\"border-bottom: 1px solid #eef2f6;\"><td style=\"padding: 14px;\">Typical investment<\/td><td style=\"padding: 14px;\">$200k \u2013 $500k<\/td><td style=\"padding: 14px;\">$800k \u2013 $2.5M+<\/td><\/tr>\n                <\/tbody>\n            <\/table>\n        <\/div>\n        <p style=\"margin-top: 24px; font-size: 14px; color: #5f6f84;\">A Full Automatic VCB Assembly Line will provide return on investment (ROI) within 18 \u2011 24 months for ==volume of 1,000 or more units\/year ==&gt; how much work=brings broken down?<\/p>\n    <\/div>\n\n    <div class=\"benlong-single-section\">\n        <span class=\"benlong-single-tag\">Design guide<\/span>\n        <h2 class=\"benlong-single-section-title\">How to specify a VCB automatic production line \u2013 5 steps<\/h2>\n        <p class=\"benlong-single-section-desc\">Plan your vacuum circuit breaker assembly and test line for maximum efficiency and IEC compliance.<\/p>\n        <div class=\"benlong-single-grid benlong-single-grid-2\" style=\"gap: 32px;\">\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 1: Define voltage rating &amp; volume<\/div>\n                <div class=\"benlong-single-card-text\">Specify your VCB voltage (12kV, 24kV, or 40.5kV) and annual output. This determines interrupter handling, test voltage levels, and line speed.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 2: Select vacuum interrupter type<\/div>\n                <div class=\"benlong-single-card-text\">Different interrupter sizes and contact materials require custom jigs and alignment algorithms. Provide interrupter samples for fixture design.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 3: Specify mechanical test parameters<\/div>\n                <div class=\"benlong-single-card-text\">Opening speed, closing speed, travel distance, over travel, timing, and contact bounce. Our line measures all against IEC 62271\u2011100 tolerances.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 4: Define HV test requirements<\/div>\n                <div class=\"benlong-single-card-text\">Power frequency withstand voltage, lightning impulse (optional), and loop resistance. Our line performs 100% in\u2011line testing.<\/div>\n            <\/div>\n            <div class=\"benlong-single-card\">\n                <div class=\"benlong-single-card-title\">Step 5: Plan MES &amp; remote access<\/div>\n                <div class=\"benlong-single-card-text\">Barcode traceability per unit, real\u2011time data upload (OPC UA \/ Modbus), and secure VPN for remote diagnostics and software updates.<\/div>\n            <\/div>\n        <\/div>\n        <div style=\"margin-top: 32px; padding: 20px; background: #eef2f8; border-radius: 20px; text-align: center;\">\n            <p style=\"margin-bottom: 0;\">Are you looking for a fully functioning VCB manufacturing line? Let us know your requirements such as voltage limits and expected output so we can create an all-in-one fixed-price engineering option for you. Get in touch with our full-service team.<\/p>\n        <\/div>\n    <\/div>\n<\/div>\n\n<section class=\"bl-about-page-overview pd-100\" id=\"profile\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-overview-grid\">\n            <div class=\"bl-about-page-overview-text\">\n                <span class=\"bl-about-page-tag\">COMPANY PROFILE<\/span>\n                <h2>Automation System Integration at the Core<\/h2>\n                <p>Benlong Automation Technology Co., Ltd was established in 2008 in Wenzhou, China as a high-tech national enterprise that specializes in creating high-end digital intelligent manufacturing equipment. Benlong has designed and supplied cost-competitive custom solutions for more than 500 medium voltage switchgear manufacturers around the globe through its automatic production lines, automated assembly machines, and comprehensive testing solutions based on the client\u2019s specific needs.<\/p>\n                <p>Designed with precision and reliability, our fully automatic VCB lines have servo-controlled vacuum interrupter assemblies, mechanisms tested based on their characteristics, high voltage insulation tests, and are connected to MES systems for power equipment manufacturers looking to transition to Industry 4.0.<\/p>\n            <\/div>\n            <div class=\"bl-about-page-overview-media\">\n                <div class=\"bl-about-page-main-img rect-75\">\n                    <img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779538584509754.webp\" alt=\"VCB production line assembly workshop\">\n                <\/div>\n                <div class=\"bl-about-page-float-card\"><strong>National High-Tech Enterprise<\/strong><span>VCB Assembly &amp; Test<\/span><\/div>\n            <\/div>\n        <\/div>\n        <div class=\"bl-about-page-stats mt60\">\n            <div class=\"bl-about-page-stat-item\"><strong>2008<\/strong><span>Founded<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>50.88M<\/strong><span>Registered Capital RMB<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>160+<\/strong><span>National Patents<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>26<\/strong><span>Software Copyrights<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>300+<\/strong><span>Qualification Records<\/span><\/div>\n            <div class=\"bl-about-page-stat-item\"><strong>1200+<\/strong><span>Customers Served<\/span><\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section class=\"bl-about-page-engineering pd-120\" id=\"strength\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-engineering-box\">\n            <div class=\"bl-about-page-engineering-img\"><div class=\"rect-70\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-engineering.webp\" alt=\"VCB production line engineering\"><\/div><\/div>\n            <div class=\"bl-about-page-engineering-text\">\n                <span class=\"bl-about-page-tag\">ENGINEERING &amp; INTEGRATION<\/span>\n                <h2>From components to full VCB assembly &amp; test line<\/h2>\n                <p>Benlong creates and manufactures complete automatic VCB production lines and combines all crucial processes together. These include the alignment of vacuum interrupters, the assembly of spring mechanisms, mechanical characteristic testing, high voltage insulation testing, and mechanical endurance cycling. We provide a complete turnkey installation, PLC programming and a handshake to ensure communication with the MES system.<\/p>\n                <div class=\"bl-about-page-check-list\">\n                    <div><i class=\"fa fa-check\"><\/i><span><strong><a href=\"https:\/\/benlongkj.com\/vcb-automaticproduction-line-product\/\" style=\"color:#2a5aa6;\">VCB automatic production line<\/a><\/strong> \u2013 25\u201130 units\/shift, 12KV\/24KV<\/span><\/div>\n                    <div><i class=\"fa fa-check\"><\/i><span><strong>Vacuum interrupter alignment station<\/strong> \u2013 servo\u2011controlled, micron precision<\/span><\/div>\n                    <div><i class=\"fa fa-check\"><\/i><span><strong>Mechanism characteristic test station<\/strong> \u2013 speed, travel, timing, over travel<\/span><\/div>\n                    <div><i class=\"fa fa-check\"><\/i><span><strong>HV insulation &amp; mechanical endurance<\/strong> \u2013 100% in\u2011line, IEC 62271\u2011100<\/span><\/div>\n                <\/div>\n                <a href=\"\/contact-us\/\" class=\"bl-about-page-link\">Request a custom VCB line quote <i class=\"fa fa-angle-right\"><\/i><\/a>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section class=\"bl-about-page-factory pd-120 bg-f90\" id=\"factory\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-title\">\n            <span class=\"bl-about-page-tag\">FACTORY ENVIRONMENT<\/span>\n            <h2>Built for reliable VCB production lines<\/h2>\n            <p>We assemble, wire, and pre\u2011commission every automatic VCB line in our facility before shipment. Full FAT with your product samples.<\/p>\n        <\/div>\n        <div class=\"bl-about-page-gallery mt50\">\n            <div class=\"bl-about-page-gallery-big\">\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-02.webp\" alt=\"VCB line assembly\"><\/div>\n            <\/div>\n            <div class=\"bl-about-page-gallery-small\">\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-01.webp\" alt=\"Line integration\"><\/div>\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-03.webp\" alt=\"Control panel\"><\/div>\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-04.webp\" alt=\"Wiring\"><\/div>\n                <div class=\"rect-67\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/automation-equipment-manufacturer-05.webp\" alt=\"Pre\u2011commissioning\"><\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section class=\"bl-about-page-exhibition pd-100 bg-f9\" id=\"cooperation\">\n    <div class=\"w16\">\n        <div class=\"bl-about-page-exhibition-head\">\n            <div class=\"bl-about-page-title\">\n                <span class=\"bl-about-page-tag\">GLOBAL INSTALLATIONS<\/span>\n                <h2>Trusted by VCB manufacturers worldwide<\/h2>\n                <p>From Europe to Asia, our automatic production lines are improving quality and throughput for medium\u2011voltage vacuum circuit breakers.<\/p>\n            <\/div>\n            <div class=\"bl-about-page-exhibition-nav\">\n                <div class=\"bl-about-page-exhibition-prev\"><i class=\"fas fa-chevron-left\"><\/i><\/div>\n                <div class=\"bl-about-page-exhibition-next\"><i class=\"fas fa-chevron-right\"><\/i><\/div>\n            <\/div>\n        <\/div>\n        <div class=\"bl-about-page-exhibition-wrap mt50\">\n            <div class=\"swiper bl-about-page-exhibition-swiper\">\n                <div class=\"swiper-wrapper\">\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541152953224.webp\" alt=\"Algeria VCB line\"><\/div><div class=\"text\"><h3>Algeria plant<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541166262461.webp\" alt=\"Azerbaijan customer\"><\/div><div class=\"text\"><h3>Azerbaijan facility<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541176994244.webp\" alt=\"Ethiopia workshop\"><\/div><div class=\"text\"><h3>Ethiopia plant<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541190597488.webp\" alt=\"India customer\"><\/div><div class=\"text\"><h3>India facility<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541205367397.webp\" alt=\"Iran customer\"><\/div><div class=\"text\"><h3>Iran factory<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541246526391.webp\" alt=\"Russia customer\"><\/div><div class=\"text\"><h3>Russia site<\/h3><\/div><\/div><\/div>\n                    <div class=\"swiper-slide\"><div class=\"bl-about-page-exhibition-card\"><div class=\"pic rect-75\"><img decoding=\"async\" class=\"_full\" src=\"\/wp-content\/uploads\/2026\/06\/1779541259721780.webp\" alt=\"Saudi Arabia\"><\/div><div class=\"text\"><h3>Saudi Arabia line<\/h3><\/div><\/div><\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n    <section class=\"bl-about-page-cert pd-120 bg-f9\" id=\"honor\">\n        <div class=\"w16\">\n            <div class=\"bl-about-page-title tac\">\n                <span class=\"bl-about-page-tag\">CERTIFICATES & HONORS<\/span>\n                <h2>Technology, Patents and Quality Recognition<\/h2>\n                <p>Benlong has obtained national high-tech enterprise certification, multiple patents, software copyrights and industry honors, reflecting continuous investment in technology development and intelligent manufacturing innovation.<\/p>\n            <\/div>\n            <div class=\"bl-about-page-cert-wrap mt50\">\n                <div class=\"swiper bl-about-page-cert-swiper\">\n                    <div class=\"swiper-wrapper\">\n                                                <div class=\"swiper-slide\">\n                            <div class=\"bl-about-page-cert-card\">\n                                <div class=\"rect-140\">\n                                    <img decoding=\"async\" class=\"_full ofc\" src=\"https:\/\/benlongkj.com\/wp-content\/uploads\/2026\/06\/1780248366985561.webp\" alt=\"ISO9001 Certificate\">\n                                <\/div>\n                                <h3>ISO9001 Certificate<\/h3>\n                            <\/div>\n                        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class=\"bl-about-page-cert-nav\">\n                    <div class=\"bl-about-page-cert-prev\"><i class=\"fa fa-angle-left\"><\/i><\/div>\n                    <div class=\"bl-about-page-cert-next\"><i class=\"fa fa-angle-right\"><\/i><\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n    \n\n<section class=\"inner-section faq-section\">\n    <div class=\"w16\">\n        <div class=\"inner-sec-head tac\">\n            <span class=\"sub-tit\">Questions?<\/span>\n            <h2 class=\"main-tit\">VCB Automate Line &#8211; Question and Answer<\/h2>\n        <\/div>\n        <div class=\"faq-accordion\">\n            <div class=\"faq-item active\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What is an automated production line?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\" style=\"display: block;\">\n                    <div class=\"faq-content\">\n                        An automated production line is a set of connected machines and workstations that operate using minimal human intervention to perform assembly and test operations via a material-handling system. Our <strong>automatic VCB production line<\/strong> features a central PLC controlling: alignment of vacuum interrupters, assembly of mechanisms, testing mechanical characteristics, testing for high voltage insulation, and mechanical performance testing cycling for endurance.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What is VCB?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        VCB refers to a medium-voltage circuit breaker (typically 12 kV, 24 kV, or 40.5 kV) that uses a vacuum interrupter to extinguish the electrical arc created when the breaker opens. Due to their reliability, durability, long operational life, and minimal maintenance requirements, VCBs are commonly used in power distribution, industrial facilities, rail transportation, and renewable energy systems.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What is the full automatic production line?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        A <strong>full auto production line<\/strong> means all processes from feeding components into the line to testing the finished product occur without human intervention. Our VCB line includes vacuum interrupter loading, servo-controlled alignment, spring mechanism assembly, mechanism characteristic test (speed\/travel\/timing), high-voltage withstand test, loop resistance test, mechanical endurance cycling, and MES data upload \u2013 all on one continuous conveyor. The operator only monitors the system and loads component magazines.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">Why is VCB used in HT Line?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        The benefits of using VCBs in high-tension (HT) lines include their quick extinguishing of arcing when breaking the circuit with vacuum in between the breaker contacts. There is no possibility of fire or explosion, as vacuum has excellent arc-quenching properties. Their compact size, long lifespan (over 10,000 cycles), low maintenance, and ability to handle frequent switching make them an ideal choice for high-voltage applications. Our automatic line ensures every VCB meets IEC 62271-100 arc-quenching and dielectric strength requirements.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">How is the vacuum interrupter aligned during assembly?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        To accurately assemble a VCB, our production line uses servo-controlled linear motion actuators and specialized jigs designed to measure the alignment of vacuum interrupter assemblies within one micron of tolerance. Alignment checks are performed using electronic sensors, which verify the correct contact gap and vacuum seal integrity. Both factors are critical for the VCB&#8217;s short-circuit interruption performance.\n                    <\/div>\n                <\/div>\n            <\/div>\n            <div class=\"faq-item\">\n                <div class=\"faq-head\">\n                    <h3 class=\"faq-q\">What mechanical characteristics are measured?<\/h3>\n                    <span class=\"faq-icon\"><\/span>\n                <\/div>\n                <div class=\"faq-body\">\n                    <div class=\"faq-content\">\n                        During assembly, each VCB is tested at a stationary automated test station. Measurements include opening and closing speeds, total travel distance, over-travel distance, opening and closing times, and contact bounce. All results are compared against IEC 62271-100 tolerances, and each VCB&#8217;s test results are linked to its serial number for full traceability.\n                    <\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [\n    {\"@type\": \"Question\",\"name\": \"What is an automated production line?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"An automated production line integrates multiple machines and workstations to perform assembly and testing with minimal human intervention. Our VCB line includes vacuum interrupter alignment, mechanism characteristic testing, HV insulation testing, and mechanical endurance cycling.\"}},\n    {\"@type\": \"Question\",\"name\": \"What does VCB stand for?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"VCB stands for Vacuum Circuit Breaker, a medium-voltage circuit breaker using a vacuum interrupter to extinguish the arc. Used in power distribution, industrial plants, and railways.\"}},\n    {\"@type\": \"Question\",\"name\": \"What is the full automatic production line?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"A full automatic production line performs all processes from feeding to final testing without manual intervention. 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Sensors verify alignment before proceeding \u2013 ensuring correct contact gap and vacuum seal integrity.\"}},\n    {\"@type\": \"Question\",\"name\": \"What mechanical characteristics are measured?\",\"acceptedAnswer\": {\"@type\": \"Answer\",\"text\": \"Opening speed, closing speed, total travel, over travel, opening time, closing time, and contact bounce \u2013 compared against IEC 62271-100 tolerances.\"}}\n  ]\n}\n<\/script>\n\n<section id=\"bl-products-page-inquiry\" class=\"bl-products-page-inquiry pd-80 bg-white\">\n    <div class=\"w16\">\n        <div class=\"bl-products-page-inquiry-box radius20 p50 flex f-jsb f-ac f-warp\">\n            <div class=\"bl-products-page-inquiry-text\">\n                <span class=\"bl-products-page-label f16 fwb ttu\">Start Your Project<\/span>\n                <h2 class=\"f42 fwb color-dark lh-12 mt-15\">\n                    Need a Turnkey VCB Automatic Production Line?\n                <\/h2>\n                <p class=\"f18 color-6 lh-18 mt-20\">\n                    Tell us your voltage rating (12kV\/24kV\/40.5kV), target throughput, and assembly requirements. Our engineers will design a custom inline system with vacuum interrupter alignment, mechanism characteristic testing, and full MES integration.\n                <\/p>\n            <\/div>\n            <div class=\"bl-products-page-form\">\n                <div class='fluentform ff-default fluentform_wrapper_1 ffs_default_wrap'><form data-form_id=\"1\" id=\"fluentform_1\" class=\"frm-fluent-form fluent_form_1 ff-el-form-top ff_form_instance_1_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_1_1\" method=\"POST\" ><fieldset  style=\"border: none!important;margin: 0!important;padding: 0!important;background-color: transparent!important;box-shadow: none!important;outline: none!important; min-inline-size: 100%;\">\n                    <legend class=\"ff_screen_reader_title\" style=\"display: block; margin: 0!important;padding: 0!important;height: 0!important;text-indent: -999999px;width: 0!important;overflow:hidden;\">Contact Form Demo<\/legend><input type='hidden' 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Servo-aligned vacuum interrupter assembly, mechanism characteristic tests (speed, travel and timing), high-voltage insulating testing, and mechanical endurance cycling. Made for medium voltage switchgear manufacturers. Request a line quote \u2192 View line modules 25\u201130 Units\/shift 12\u201124KV [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":839,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-842","page","type-page","status-publish","has-post-thumbnail","hentry"],"blocksy_meta":[],"acf":[],"_links":{"self":[{"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/pages\/842","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/comments?post=842"}],"version-history":[{"count":4,"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/pages\/842\/revisions"}],"predecessor-version":[{"id":846,"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/pages\/842\/revisions\/846"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/media\/839"}],"wp:attachment":[{"href":"https:\/\/benlongkj.com\/de\/wp-json\/wp\/v2\/media?parent=842"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}